Movable Platen and Roller Mechanism for Jam Access

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Solution Overview

Problem

Existing image recording apparatuses face difficulties in easily clearing jams around the platen, requiring users to manually access and operate internal mechanisms, which can be cumbersome and inconvenient.

Innovation Solution

The design incorporates a movable platen and roller mechanism that allows the platen and lower roller to separate downward, providing access to the first conveyance path through a rear opening, enabling easy removal of jams without the need for users to manually manipulate internal components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the platen and roller are fixed in position, then the structural stability is improved, but the ease of clearing jams deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of clearing jams
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The platen and lower roller are designed to move vertically between a first position (for printing) and a second position (for jam clearing). This dynamic configuration allows the system to switch between operational modes, enabling easy access to the conveyance path for jam removal while maintaining structural stability during normal printing operations.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the platen is positioned closer to the recording head, then the printing precision is improved, but the ease of accessing the conveyance path deteriorates

Engineering Contradiction:
Improveprinting precisionVSAvoidease of accessing conveyance path
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The platen's vertical movement capability allows it to be positioned close to the recording head for high-precision printing, then moved downward to create access space for jam clearing. This dynamic positioning resolves the contradiction by separating the printing and maintenance spatial requirements temporally.

Inventive Principle:
Principle #15Dynamics

3Ease of repair

If the apparatus height is increased to accommodate internal mechanisms, then the ease of maintenance is improved, but the overall device size deteriorates

Engineering Contradiction:
Improveease of maintenanceVSAvoidapparatus height
Core Design Contradiction:
Ease of repairVSLength of stationary object

Solution Approach 1:

By making the platen and lower roller vertically movable rather than fixed, the system provides maintenance access without requiring increased apparatus height. The components move to expose the conveyance path, eliminating the need for additional vertical space that would be required if manual access mechanisms were built into a fixed-height structure.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the platen and roller remain in contact during operation, then the printing reliability is improved, but the ease of jam removal deteriorates

Engineering Contradiction:
Improveprinting reliabilityVSAvoidease of jam removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system maintains roller-platen contact for reliable printing, then dynamically separates them vertically for jam removal. This controlled separation and reconnection allows the system to switch between reliability and ease of maintenance modes, resolving the contradiction between continuous contact for printing and separation for access.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11872807B2Image recording apparatus
Publication Date: 2024.01.16 BROTHER KOGYO KK
  • US11872807B2 patent drawing
  • US11872807B2 patent drawing
  • US11872807B2 patent drawing

AI summary

A roller pair includes lower and upper rollers that contact each other at a conveyance path. A platen is located downstream of the roller pair in the conveyance path, and has an end facing toward a surface. A recording head faces the platen from above and ejects ink to a sheet. A movement mechanism moves the platen and the lower roller in conjunction with movement of a tray in a drawing direction such that: the end of the platen moves from a first support position at which the platen supports a sheet to a first lower position at which the platen is separated farther downward from the recording head than at the first support position; and the lower roller moves from a contact position at which the lower roller contacts the upper roller to a second lower position at which the lower roller is separated downward from the upper roller.