Movable Platform Design for Compliant Vehicle Docking

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Solution Overview

Problem

Existing spacecraft docking systems face mechanical complexity and increased failure risk due to multi-axis servo motors and robotic control systems, leading to potential damage and misalignment during docking operations.

Innovation Solution

A movable platform with rotational legs and a biasing mechanism that allows lateral movement between docking assembly floors, minimizing rotation and maintaining parallel orientation, and includes redundant revolute joints for fault tolerance and compliance features to accommodate misalignments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multi-axis servo motors and robotic control systems are used for docking, then docking precision and control capability are improved, but mechanical complexity and failure risk increase

Engineering Contradiction:
Improvedocking precisionVSAvoidmechanical complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent removes the complex multi-axis servo motor and robotic control system from the docking assembly, extracting only the essential mechanical capture function. The probe assembly with retention elements engages the target vehicle through simple mechanical interaction, eliminating the need for complex actuation and control mechanisms while maintaining docking capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The docking assembly is designed to be self-aligning and self-engaging through the movable platform and compliant probe mechanism. The system automatically accommodates misalignments and completes the capture function without requiring complex external control systems, allowing the mechanical structure to serve its own alignment and engagement needs.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If complex mechanical implements are used for docking, then docking capability is achieved, but likelihood of component failure increases

Engineering Contradiction:
Improvedocking capabilityVSAvoidcomponent failure risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent extracts and eliminates the multi-axis servo motors and robotic control systems that create failure risk, retaining only the essential mechanical capture function through a simplified probe assembly with retention elements that engage the target vehicle through basic mechanical interaction.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The movable platform with compliant probe mechanism provides built-in tolerance for misalignments and relative motion before engagement occurs. The probe assembly's retention elements are designed to accommodate minor positioning errors, preventing damage to either vehicle during the capture process and reducing the risk of component failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If relative motion between docked vehicles is allowed, then compliance and misalignment tolerance are improved, but damage to vehicles and docking assemblies may occur

Engineering Contradiction:
ImprovecomplianceVSAvoiddamage risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a movable platform that can dynamically adjust the position of the probe assembly relative to the capture vehicle. This dynamic capability allows the system to accommodate misalignments and relative motion between vehicles during the docking process, while the controlled movement prevents excessive forces that could cause damage to either vehicle or the docking assembly.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250282497A1Movable platforms for vehicle capture assemblies and related devices, assemblies, systems, and methods
Publication Date: 2025.09.11 NORTHROP GRUMMAN SYSTEMS CORP
  • US20250282497A1 patent drawing
  • US20250282497A1 patent drawing
  • US20250282497A1 patent drawing

AI summary

Movable platforms for use with a vehicle capture assembly of a capture vehicle and related devices, systems, and methods include floors with rotatable legs extending between the floors. The rotation of the legs relative to one or more of the floors enables the movable platform to move from an initial position to a displaced position as one or more of the floors move relative to each other.