Movable Rib Table for Beam-Cut Part Separation
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Solution Overview
Problem
The handling of beam-cut parts cut out of a piece of material is inefficient, with existing technologies experiencing mechanical locking effects between parts and the remainder of the material, which complicates the process and reduces productivity.
Innovation Solution
A table with a rib structure that can lift and hold beam-cut parts in a vertical direction, combined with a gripping robot system that uses grippers to manage and separate the parts, minimizing mechanical locking and enhancing handling efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional handling methods are used for beam-cut parts, then the process is simpler, but mechanical locking effects occur between parts and the remainder of the material, reducing productivity
Solution Approach 1:
The table structure is segmented into multiple independent rib elements that can move individually. Each rib can be independently controlled to lift, hold, or lower parts of the beam-cut material, allowing selective handling without affecting the entire structure. This segmentation enables efficient part separation while maintaining system manageability.
Solution Approach 2:
The rib structure transitions from a static support table to a dynamic system where ribs can move vertically between different positions. The ribs can be raised to lift parts, positioned to hold them in place, or lowered to release them, providing adaptive control for different handling operations and eliminating mechanical locking effects.
2Ease of operation
If a static table structure is used, then the device is simpler, but mechanical locking effects prevent efficient part separation
Solution Approach 1:
The rib structure incorporates vertical movement capability, allowing ribs to transition between lowered and raised positions. This dynamic behavior enables operators to easily separate parts by raising specific ribs to lift them away from the material remainder, then positioning or lowering them as needed, all without increasing overall structural complexity.
Solution Approach 2:
The ribs act as intermediary elements between the table surface and the beam-cut parts. By introducing these movable intermediate structures, the system achieves easy part separation through a simple raise-lower-position mechanism, avoiding the need for complex gripping or clamping systems.
3Productivity
If parts remain on the table after cutting, then handling is simpler, but mechanical locking effects reduce productivity
Solution Approach 1:
The rib structure enables selective extraction of cut parts from the beam-cut material remainder. By raising individual ribs, specific parts are lifted away from the main material body, eliminating mechanical locking effects and allowing continuous production without waiting for manual separation or complex release mechanisms.
Solution Approach 2:
The rib structure is positioned and configured in advance to correspond with the locations of cut parts on the material. This preliminary arrangement allows immediate lifting and separation of parts as soon as cutting is complete, maximizing production efficiency by eliminating any delay in part removal.
4Productivity
If manual handling is used, then equipment complexity is lower, but productivity and consistency are reduced
Solution Approach 1:
The rib structure enables the table system to perform handling operations automatically without external intervention. The ribs can be programmed to raise, hold, lower, and move parts autonomously, increasing handling speed and consistency while maintaining relatively simple equipment architecture compared to fully automated robotic systems.
Solution Approach 2:
The patent replaces manual mechanical handling with an automated rib positioning and movement system. This substitution increases productivity and consistency by eliminating human variability and fatigue, while the rib-based mechanism remains mechanically simple and easy to control through basic actuation systems.
Data Source
AI summary
A table (122) for holding a beam-cut piece of material (204) including at least one beam-cut part (202). The table (122) comprises a holder (114) holding a raster structure (120) configured to hold the beam-cut piece of material (204). The raster structure (120) comprises raster sections (802) comprising parallel members (804). The table (122) comprises a movable rib structure (902). The rib structure (902) comprises ribs (904). At least one of the ribs (904) is movable between two neighbouring members (804). The rib structure (902) lifts the at least one part (202), or the beam-cut piece of material (204), or a section (208) of the beam-cut piece of material including at least one part of the beam-cut piece of material, or a remainder (206) of the beam-cut piece of material from a resting position on the raster section (802). The rib structure (904) holds the at least one part (202), or the beam-cut piece of material (204), or the section (208) of the beam-cut piece of material, or the remainder (206) of the beam-cut piece of material.


