Movable Screen Optical Surface Encoder for Curved Specular Surfaces

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for generating light maps of specular surfaces, especially those with curvature, require large and costly displays or multiple displays, leading to increased costs and mechanical complexity, and often result in unmapped areas due to camera occlusion and limited availability of curved displays.

Innovation Solution

An apparatus featuring a movable screen with a latitude-encoding graphic that slides relative to the object, allowing a single camera to capture frames from all positions, enabling efficient coverage and reducing costs by using a single graphic that moves relative to a stationary object.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large display is used to cover curved specular surfaces, then coverage is improved, but cost increases

Engineering Contradiction:
Improvedisplay areaVSAvoidsystem cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent employs a movable display that can translate and rotate to change its position relative to the camera and object. This dynamic capability allows a single display to cover different portions of the specular surface at different times, eliminating the need for multiple large displays while maintaining comprehensive coverage of curved surfaces.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If multiple displays are arranged around the object, then coverage is improved, but device complexity increases

Engineering Contradiction:
Improvetotal display coverageVSAvoidnumber of displays
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Instead of using multiple static displays arranged around the object, the patent uses a single display that moves dynamically to different positions. This approach reduces the number of display components from multiple to one, while the movement capability ensures that all necessary surface areas can be covered sequentially during the measurement process.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the camera is positioned to view the object, then light map acquisition is enabled, but occlusion of parts of the scene occurs

Engineering Contradiction:
Improvecamera positioningVSAvoidvisible scene area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent makes the display movable rather than fixing the camera position. By translating and rotating the display to different positions relative to the camera and object, the system can illuminate different portions of the specular surface that would otherwise be occluded from the camera's fixed viewpoint, thereby expanding the visible and mappable scene area.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If a flat display is used, then ease of manufacture is improved, but coverage of curved surfaces is limited

Engineering Contradiction:
Improvedisplay fabricationVSAvoidspecular surface coverage
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent uses a flat display that moves dynamically through translation and rotation. This approach maintains the manufacturing simplicity of flat displays while allowing them to cover curved specular surfaces effectively. By changing the display's position and orientation, it can present different portions of its surface to reflect light onto different areas of the curved object, achieving comprehensive coverage without requiring the display itself to be curved.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for cost-effective generation of light maps with improved coverage and reduced mechanical complexity, minimizing occlusion and ambiguity, while accommodating curved surfaces with a single camera setup.

Implementation Method 1

a camera for capturing successive frames of the object during said relative sliding motion of the screen

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11995851B2Optical surface encoder
Publication Date: 2024.05.28 DU PREEZ ISAK
  • US11995851B2 patent drawing
  • US11995851B2 patent drawing
  • US11995851B2 patent drawing

AI summary

An apparatus to generate data relating to a specular surface of an object, the apparatus including a screen that is movable relative to the object, a graphic rendered on the screen' wherein the graphic is notionally divided into contiguous segments such that the graphic content in each segment allows that segment to be distinguished from a plurality of other segments, at least one camera for capturing successive frames of the object' illuminated by said graphic, during said relative movement of the screen, and a computing device that accepts data from pixels of the captured frames.