Movable Seal Assembly for Gas Turbine Transition Duct Leakage
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Solution Overview
Problem
Conventional seal assemblies for gas turbine engines fail to effectively prevent fluid leakage between adjacent transition ducts, leading to inefficiencies and potential damage from thermal growth and frictional forces.
Innovation Solution
A seal assembly comprising a first seal member affixed to the outlet portion of one transition duct and a second movable seal member that can transition between non-sealing and sealing positions, nested within a circumferentially extending channel, to block leakage gaps between adjacent transition ducts, reducing fluid leakage and minimizing thermal growth-induced forces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional fixed seal assembly is used between transition ducts, then the structure is simple and easy to manufacture, but it fails to effectively prevent fluid leakage and cannot accommodate thermal growth
Solution Approach 1:
The seal assembly incorporates a movable second seal member that can transition between retracted and extended positions. This dynamic component allows the seal to adapt to thermal growth and maintain sealing effectiveness under varying operating conditions, resolving the contradiction between reliability and static simplicity.
Solution Approach 2:
The seal assembly is divided into multiple independent components: a first seal member affixed to the transition duct and a second seal member that moves independently within a channel. This segmentation allows each component to perform its specific function while accommodating thermal expansion, improving sealing reliability without requiring complete redesign of the entire assembly.
2Loss of energy
If a movable seal member is added to improve sealing, then fluid leakage is reduced, but the device complexity increases and installation becomes more difficult
Solution Approach 1:
The second seal member is nested within a channel of the first seal member, allowing it to move freely while maintaining a compact structure. This nesting arrangement reduces the overall space requirement and simplifies the assembly process, counteracting the increased complexity from adding a movable component.
Solution Approach 2:
The channel structure acts as an intermediary that guides and constrains the movement of the second seal member. This intermediary component facilitates the movement of the seal member while maintaining proper alignment and sealing contact, making the system easier to manufacture and install despite the added functionality.
3Strength
If the seal assembly is made rigid to maintain structural integrity, then manufacturing is easier, but it cannot accommodate thermal growth and frictional forces
Solution Approach 1:
The seal assembly incorporates a movable second seal member that can transition between retracted and extended positions. This dynamic component allows the seal to adapt to thermal growth and maintain sealing effectiveness under varying operating conditions, resolving the contradiction between reliability and static simplicity.
Solution Approach 2:
The seal assembly allows for changes in the position and configuration of the second seal member in response to thermal growth and operational conditions. This parameter adaptability enables the rigid first seal member to maintain structural integrity while the movable second seal member compensates for dimensional changes due to heat.
Data Source
Figure 1
Figure 2A~2B
Figure 3A~3B
AI summary
A seal assembly for sealing a circumferential leakage gap between outlet portions of first and second adjacent transition ducts in a gas turbine engine includes a first seal member affixed to the outlet portion of the first transition duct and a second seal member movable with respect to the first seal member. The second seal member is positionable in a non-sealing first position and a sealing second position. While in the first position, the second seal member is circumferentially spaced from the outlet portion of the second transition duct. While in the second position, the second seal member extends across the leakage gap and creates a seal with the outlet portion of the second transition duct to substantially prevent leakage through the leakage gap.