Movable Sensor Section for Drug Delivery Device

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Solution Overview

Problem

Current drug delivery devices face challenges in accurately and reliably integrating sensors for precise dose measurement, which affects user safety and ease of use during self-injection processes.

Innovation Solution

An electronic component for drug delivery devices featuring a carrier with a mounting section and a sensor section connected via a flexible connection region, allowing the sensor to pivot or bend into a sensing position for accurate measurement, while maintaining electrical connectivity through conductor tracks on a printed circuit board.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensor is rigidly fixed to the carrier, then the electrical connection is stable, but the sensor cannot be precisely positioned in the sensing location

Engineering Contradiction:
Improvesensor positioning accuracyVSAvoidelectrical connection stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies the dynamics principle by making the sensor section movable relative to the mounting section through a flexible connection region. This allows the sensor to be dynamically positioned at the precise sensing location while maintaining electrical connection through conductor tracks that flex with the movement, resolving the contradiction between positioning accuracy and connection stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The carrier is segmented into a mounting section and a sensor section connected by a flexible connection region. This segmentation allows independent optimization of each section - the mounting section provides stable electrical connections while the sensor section can be precisely positioned, resolving the contradiction through functional separation.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the sensor section is made movable to achieve precise positioning, then the measurement accuracy improves, but the device complexity increases

Engineering Contradiction:
Improvedose measurement accuracyVSAvoidcarrier structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a flexible connection region implemented as a thin, bendable structure that allows the sensor section to move relative to the mounting section. This flexible film approach achieves precise sensor positioning without requiring complex mechanical joints or actuation mechanisms, thus improving measurement accuracy while minimizing device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If the connection region is made flexible to allow sensor movement, then the sensor positioning flexibility improves, but the structural strength decreases

Engineering Contradiction:
Improvesensor positioning flexibilityVSAvoidcarrier structural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The flexible properties are applied only to the connection region between the mounting section and sensor section, while the mounting section and sensor section themselves maintain rigid structures for strength. This partial application of flexibility achieves positioning flexibility where needed while preserving structural strength in critical areas.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240374837A1Electronic Component for a Drug Delivery Device
Publication Date: 2024.11.14 SANOFI SA(FR)
  • US20240374837A1 patent drawing
  • US20240374837A1 patent drawing
  • US20240374837A1 patent drawing

AI summary

In at least one embodiment, the electronic component for a drug delivery device comprises a carrier having a mounting section and a sensor section connected to the mounting section via a connection region. A sensor is arranged on the sensor section and an electric element is arranged on the mounting section and electrically connected to the sensor. The sensor section is arranged movable with respect to the mounting section between a first position and a sensing position. In the sensing position, the sensor is axially offset compared to the first position.