Movable Sheath Plug Connector for Crowded Access Operation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional circular plug connectors have actuating elements located near the end, making it difficult to establish and release plug connections, especially in crowded field applications where space for tool application is limited.
Innovation Solution
A plug connector design where the sheath extends over the entire length of the connector, serving as an actuating element, allowing for easier operation by shifting the operating level away from the insertion end and enabling both manual and tool-based operations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the actuating element is located near the end of the plug connector, then the plug connection can be established with a compact design, but the space for applying tools or manual actuation is very limited
Solution Approach 1:
The sheath is extended in the longitudinal dimension to shift the operating level away from the plug connector end. This dimensional extension provides sufficient space for tool application and manual actuation while maintaining the compact overall structure of the plug connector.
Solution Approach 2:
The sheath is designed to be movable relative to the contact carrier, enabling dynamic operation for establishing and releasing plug connections. This movability allows the actuating element to be operated easily while maintaining structural integrity.
2Ease of operation
If the sheath extends over the entire length of the plug connector, then the operating level is shifted away from the insertion end improving accessibility, but the sheath must be made movable relative to the contact carrier increasing structural complexity
Solution Approach 1:
The plug connector is segmented into two main components: the sheath and the contact carrier. This segmentation allows the sheath to be movable relative to the contact carrier, providing improved accessibility while managing structural complexity through modular design.
Solution Approach 2:
The sheath serves multiple functions: it protects the contact carrier, provides the actuating element for establishing and releasing connections, and enables both manual and tool-based operation. This multi-functionality justifies the extended structure and movable design.
3Adaptability or versatility
If conventional actuating elements are used near the plug connector end, then the design follows standard configurations, but it becomes difficult to establish and release plug connections in crowded field applications
Solution Approach 1:
The operating level is shifted along the longitudinal dimension of the plug connector, moving it away from the end where connections are established. This dimensional relocation provides the necessary space for operation in crowded field applications while maintaining standardized connection interfaces.
Data Source
AI summary
A plug connector for forming a plug connection, including a sheath which is designed to extend at least almost over an entire length of the plug connector and to move relative to a contact carrier of the plug connector, wherein the sheath has at least one opening through which a plug connector cable can be passed, which merges into at least one contact provided on the contact carrier.