Movable Side Airbag Assembly for Occupant Kinematics Control

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Solution Overview

Problem

Conventional airbag systems in vehicles often rely on fixed positions and reaction surfaces, which may not effectively control occupant kinematics during impacts, especially when other components like center consoles are present, limiting the airbag's coverage and effectiveness.

Innovation Solution

A restraint system featuring a linear guide and pyrotechnic actuator that moves an airbag from an undeployed to a deployed position, with external tethers providing a reaction surface, allowing the airbag to extend and cover occupants regardless of adjacent components, utilizing a processor to actuate the system upon impact detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If airbags are mounted at fixed positions in the vehicle, then the structure is simple and easy to manufacture, but the airbag coverage and effectiveness are limited when other components like center consoles are present

Engineering Contradiction:
Improveairbag coverageVSAvoidmounting structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The airbag assembly is mounted on a movable seat rather than at a fixed position, allowing it to dynamically adjust its location along the vehicle's longitudinal axis. This dynamic positioning enables the airbag to maintain optimal coverage of the occupant regardless of the presence of center consoles or other interior components, resolving the contradiction between adaptability and structural simplicity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If airbags rely on fixed reaction surfaces in the vehicle, then the system is simple, but the ability to control occupant kinematics is insufficient during impacts

Engineering Contradiction:
Improveoccupant kinematics controlVSAvoidrestraint system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The restraint system incorporates a movable seat with adjustment mechanisms that allow the airbag assembly to dynamically reposition itself during deployment. This dynamic capability enables the airbag to create an optimal reaction surface for controlling occupant kinematics during impacts, improving reliability without requiring a completely complex system architecture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The restraint system is divided into separable components including the movable seat, airbag assembly, and adjustment mechanisms. This segmentation allows the airbag to be independently positioned and adjusted relative to the occupant, enabling precise control of occupant kinematics while maintaining overall system manageability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the airbag is positioned to cover the occupant, then safety effectiveness is improved, but the mounting structure becomes more complex

Engineering Contradiction:
Improvesafety effectivenessVSAvoidassembly installation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The movable seat serves multiple functions: it provides the mounting platform for the airbag assembly, enables longitudinal adjustment for optimal positioning, and facilitates proper airbag deployment orientation. This multi-functionality improves safety effectiveness while avoiding the need for separate complex mounting structures, thereby maintaining ease of manufacture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the airbag's ability to control occupant kinematics by ensuring coverage and reaction surface provision, regardless of adjacent components, thereby improving safety during vehicle impacts.

Implementation Method 1

a pyrotechnic actuator supported by the seat and engaged with the lifter. The pyrotechnic actuator may be positioned to move the lifter upwardly relative to the seat from an undeployed position to a deployed position

Methodology Applied
Scientific EffectPyrotechnic actuation: Detonation

Data Source

PatentUS11541840B2Side airbag assembly
Publication Date: 2023.01.03 FORD GLOBAL TECH LLC
  • US11541840B2 patent drawing
  • US11541840B2 patent drawing
  • US11541840B2 patent drawing

AI summary

A restraint system includes a seat and a linear guide adjacent the seat. The linear guide has a base fixed relative to the seat and a lifter moveable relative to the base. An airbag has a mounting connection. The mounting connection is supported by and fixed to the lifter of the linear guide.