Movable Venting Closures for High Voltage Cable Cooling

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Solution Overview

Problem

Existing cooling systems for aircraft are limited in effectively cooling high voltage cables, which can lead to overheating and pose risks to the electrical systems and safety of electric aircraft.

Innovation Solution

A system and method involving movable venting closures on the fuselage of an electric aircraft to create a cooling channel that contacts the high voltage cable, allowing for efficient heat dissipation and easy access to the battery pack's high voltage connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cooling vents are designed with fixed closures, then the structural integrity and protection of the HV cable is improved, but the ability to cool the cable effectively is worsened

Engineering Contradiction:
Improveprotection of HV cableVSAvoidcooling effectiveness
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The venting closures are designed to be movable rather than fixed, allowing them to transition between open and closed positions. This dynamic design enables the system to provide both protection when closed and cooling when open, resolving the contradiction between structural integrity and cooling effectiveness.

Inventive Principle:
Principle #15Dynamics

2Temperature

If cooling channels are permanently open, then the cooling effectiveness is improved, but the protection and safety of the electrical systems is worsened

Engineering Contradiction:
Improvecooling effectivenessVSAvoidsafety of electrical systems
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The movable venting closures enable the cooling channels to be dynamically opened or closed based on operational requirements. This allows the system to maintain safety by closing the channels when protection is needed while preserving cooling capability when opened, resolving the contradiction between cooling effectiveness and system safety.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the fuselage structure is sealed, then the protection against environmental factors is improved, but the accessibility for maintenance is worsened

Engineering Contradiction:
Improveprotection against environmental factorsVSAvoidaccessibility for maintenance
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The fuselage structure is segmented with movable venting closures that can be independently opened to provide access to the battery pack and HV cable. This segmentation allows the majority of the fuselage to remain sealed for protection while specific sections can be opened for maintenance, resolving the contradiction between environmental protection and maintenance accessibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cools the high voltage cable, preventing overheating and providing safe and easy access for maintenance, thereby enhancing the reliability and safety of the aircraft's electrical systems.

Implementation Method 1

allowing for efficient heat dissipation and easy access to the battery pack's high voltage connection

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS11697502B2Systems and methods for cooling a high voltage cable on an electric aircraft
Publication Date: 2023.07.11 BETA AIR LLC
  • US11697502B2 patent drawing
  • US11697502B2 patent drawing
  • US11697502B2 patent drawing

AI summary

In an aspect of the present disclosure is a system for cooling a high voltage (HV) cable on an electric aircraft, including a fuselage configured to receive the HV cable, including a first side comprising a first venting closure movable between an open position and a closed position. The fuselage may further comprise a second side opposite the first side, the second side comprising a second venting closure movable between an open position and a closed position; wherein the first and second venting closures are configured to create a cooling channel between the first and second venting closures when the first and second venting closures are in the open position, wherein the cooling channel contacts the HV cable.