Movable Waste Developer Container for Image Forming Apparatus

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Solution Overview

Problem

In image forming apparatuses, the waste developer container often interferes with the developing cartridge when attaching or detaching it from the apparatus body due to limited space, making the process cumbersome.

Innovation Solution

The waste developer container is designed to be movable between a first position within the installment passage and a second position away from it, allowing easy access and reducing interference during cartridge installation and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the waste developer container is arranged above the developing cartridge to save space, then the space utilization is improved, but the developing cartridge cannot be easily attached or detached due to interference from the waste developer container

Engineering Contradiction:
Improvespace utilizationVSAvoidease of cartridge attachment and detachment
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The waste developer container is made movable between a first position (within the installment passage) and a second position (away from the installment passage). This dynamic repositioning allows the container to clear the path for developing cartridge installation and removal, resolving the interference problem while maintaining compact space utilization when the container is in the first position.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The waste developer container is automatically moved to the second position (away from the installment passage) in advance before the developing cartridge installation or removal operation begins. This preliminary action prevents interference with the cartridge handling process, ensuring smooth operation without requiring manual intervention to clear the path.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the waste developer container is fixed in position to simplify structure, then the device complexity is reduced, but the developing cartridge installation and removal become difficult due to interference

Engineering Contradiction:
Improvestructural simplicityVSAvoidease of cartridge attachment and detachment
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

Instead of a completely fixed structure, the waste developer container employs a simple movable mechanism that transitions between two discrete positions. This dynamic design maintains relative structural simplicity while enabling the container to clear the installment passage when needed, resolving the contradiction between structural simplicity and operational ease.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the waste developer container is positioned away from the installment passage to avoid interference, then the ease of operation is improved, but the space utilization deteriorates

Engineering Contradiction:
Improveease of cartridge attachment and detachmentVSAvoidspace utilization
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The waste developer container dynamically transitions between a first position (within the installment passage for compact arrangement) and a second position (away from the passage for easy cartridge handling). This dynamic repositioning resolves the space utilization issue by allowing compact packaging while maintaining operational ease through automatic clearance during installation and removal operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system automatically moves the waste developer container to the second position (away from the installment passage) in advance before cartridge installation or removal begins. This preliminary action ensures the container does not interfere with cartridge handling, maintaining operational ease without requiring permanent separation that would waste space.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10627776B2Image forming apparatus
Publication Date: 2020.04.21 BROTHER KOGYO KK
  • US10627776B2 patent drawing
  • US10627776B2 patent drawing
  • US10627776B2 patent drawing

AI summary

An image forming apparatus is provided with: an apparatus body; a photosensitive member; a developing cartridge configured to have a developer supporting body; a cleaner configured to collect developer remaining on the photosensitive member; and a waste developer container configured to contain developer collected by the cleaner. The apparatus body is configured to have an installment passage, through which the developing cartridge passes when the developing cartridge is installed into and removed from the apparatus body. The waste developer container is configured to be movable between a first position at which at least a part of the waste developer container is located within the installment passage and a second position at which the waste developer container is located away from the installment passage.