Moveable Tonneau Cover Panels for Cargo-Area Drag Reduction

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Solution Overview

Problem

Existing tonneau covers for motor vehicles do not effectively manage airflow over the cargo area, leading to increased wind drag and reduced aerodynamics, especially at higher speeds.

Innovation Solution

A tonneau cover with moveable panels that can transition between configurations, where the side panels and central panel rotate and unfold to deflect air away from the cargo area, utilizing an actuator assembly to automatically switch configurations based on speed thresholds, enhancing aerodynamics by reducing wind resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the tonneau cover uses a fixed configuration to cover the cargo area, then cargo protection is maintained, but aerodynamic performance deteriorates at higher speeds

Engineering Contradiction:
Improvewind dragVSAvoidconfiguration flexibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The tonneau cover transitions from a static fixed configuration to a dynamic reconfigurable system with multiple positions (covered and aerodynamic configurations). The side panels and central panel can rotate between different angles to adapt to varying speed conditions, allowing the cover to optimize both cargo protection and aerodynamic performance based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tonneau cover is divided into multiple independent panels (first side panel, second side panel, and central panel) that can move relative to each other. This segmentation allows each panel to be positioned independently to achieve optimal aerodynamic flow management while maintaining cargo coverage when needed.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the tonneau cover panels are raised to deflect air away from the cargo area, then aerodynamic performance improves, but cargo protection capability deteriorates

Engineering Contradiction:
Improvewind dragVSAvoidcargo protection
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system dynamically adjusts panel positions based on vehicle speed conditions. At lower speeds, panels remain in the covered configuration to protect cargo. At higher speeds, panels rotate to the aerodynamic configuration to reduce wind drag, and can return to the covered position when speed decreases, ensuring cargo protection is maintained when required.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the tonneau cover uses multiple moveable panels with rotation mechanisms, then aerodynamic management improves, but device complexity increases

Engineering Contradiction:
Improvewind dragVSAvoidpanel mechanism
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The complex aerodynamic management function is divided into simpler sub-functions performed by individual panels. Each panel (side panels and central panel) has its own rotation mechanism that operates independently, allowing the system to achieve sophisticated aerodynamic control through coordinated simple movements rather than a single complex mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The moveable panel mechanism serves multiple functions: it provides aerodynamic flow management at high speeds, maintains cargo coverage at low speeds, and can potentially provide intermediate positions for transitional conditions. This multi-functionality reduces the need for separate systems for different operational modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the aerodynamic properties of the vehicle by reducing wind drag, particularly at higher speeds, while maintaining functionality to cover the cargo area effectively.

Implementation Method 1

portions of the first side panel and the second side panel are raised relative to the first configuration... configured to deflect air away from the cargo area

Methodology Applied
Scientific EffectAirflow deflection: Drag

Data Source

PatentUS12103371B2Tonneau cover including moveable panels
Publication Date: 2024.10.01 FORD GLOBAL TECH LLC
  • US12103371B2 patent drawing
  • US12103371B2 patent drawing
  • US12103371B2 patent drawing

AI summary

This disclosure relates to a motor vehicle including a tonneau cover with moveable panels. In some aspects, the techniques described herein relate to a motor vehicle, including: a cargo area; and a tonneau cover including a first side panel, a second side panel, and a central panel between the first and second side panels, wherein the tonneau cover is configurable in a first configuration in which the central, first side, and second side panels provide a cover for a top of the cargo area, and wherein the tonneau cover is configurable in a second configuration in which portions of the first side panel and the second side panel are raised relative to the first configuration.