Riding Mower Battery Layout for Stable Weight Distribution

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Solution Overview

Problem

Current battery-powered riding mowers experience instability due to a rear-heavy weight distribution, leading to potential tipping and reduced efficiency, and have cramped spaces that complicate maintenance of the electronic control system.

Innovation Solution

The battery assembly is positioned centrally between the front and rear wheels, allowing for even load distribution and enhanced stability, with a design that includes a base between the wheels and a tail portion for accommodating the battery and tools, facilitating easier access and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the battery assembly is located at the tail of the mower, then the power supply is sufficient, but the center of gravity shifts to the back causing the front to head up when climbing slopes or starting

Engineering Contradiction:
Improvepower supplyVSAvoiddriving stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent inverts the conventional battery placement location by positioning the battery assembly in the middle of the mower body rather than at the tail. This inversion of the weight distribution arrangement resolves the head-up problem while maintaining sufficient power supply capability.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent uses the battery assembly itself as a counterweight by strategically positioning it in the middle of the mower. This counterbalances the rear-heavy design, preventing the front from heading up during acceleration or slope climbing, thereby improving overall driving stability.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Stability of the object's composition

If counterweight is added to the front of the mower to move the center of gravity forward, then the head-up problem is solved, but the invalid load increases and work efficiency is reduced

Engineering Contradiction:
Improvedriving stabilityVSAvoidwork efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent makes the battery assembly serve dual functions: it provides power supply and simultaneously acts as a counterweight to balance the mower. This eliminates the need for separate counterweight components, reducing invalid load and improving work efficiency while maintaining driving stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extracts the counterweight function from being a separate added component and integrates it into the battery assembly itself. By taking out the need for additional front counterweights and using the existing battery as the balancing element, the design reduces unnecessary load.

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of moving object

If the electronic control system is arranged under the seat, then the space utilization is improved, but it becomes difficult to wire, debug, and maintain the electric control system

Engineering Contradiction:
Improvespace utilizationVSAvoidmaintenance accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The patent segments the control system into modular components with the control box positioned in the middle of the mower body, separate from the battery assembly. This segmentation allows for easier access and maintenance while maintaining efficient space utilization through strategic component distribution.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12083903B2Riding mower
Publication Date: 2024.09.10 GLOBE (JIANGSU) CO LTD
  • US12083903B2 patent drawing
  • US12083903B2 patent drawing
  • US12083903B2 patent drawing

AI summary

A riding mower, which comprises a wheel assembly, a body arranged on the wheel assembly and a battery assembly, the wheel assembly has a front wheel assembly provided with a front shaft and a front wheel and a rear wheel assembly provided with a pair of rear shafts and a pair of rear wheels. The battery assembly is mounted on the body, and a gravity center of the battery assembly is located between the front shaft and the rear shafts along a front to back direction. The riding mower of the present invention can enhance the driving stability of the riding mower and further solve the problems of easy head up and low efficiency of the existing riding mower.