Robotic Lawn Mower Boundary Pivoting for Border-Edge Cutting

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Solution Overview

Problem

Robotic lawn mowers have a limited ability to cut grass close to objects and borders outside the defined cutting area, resulting in uncut grass due to the mower's design hindering access and the risk of cutting outside the intended boundary.

Innovation Solution

A robotic lawn mower with a control unit that positions the mower to maintain a shortest distance to the boundary, allowing the cutting disc to perform an arcuate movement close to borders while preventing cutting outside the boundary, using drive wheels that turn in different directions and a navigation system for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cutting unit is arranged at the underside of the lawn mower body, then the mower can cut grass in the operation area, but the body and wheels hinder the cutting unit from reaching grass close to objects and borders

Engineering Contradiction:
Improveability to cut grass close to bordersVSAvoidmower body structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cutting unit is made movable relative to the mower body through a positioning system. The control unit adjusts the cutting unit's position dynamically, enabling it to extend beyond the body's usual footprint when approaching borders, thus resolving the contradiction between the fixed body structure and the need for border-close cutting capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cutting system is segmented into a movable cutting unit that can be independently positioned relative to the main body. This segmentation allows the cutting unit to be decoupled from the body's structural constraints, enabling it to reach close to borders while the body maintains its stable configuration

Inventive Principle:
Principle #1Segmentation

2Productivity

If the robotic lawn mower approaches a boundary at various angles, then it can cover more area, but it risks cutting outside the intended boundary

Engineering Contradiction:
Improvecutting coverage areaVSAvoidcutting boundary accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The control unit continuously monitors the mower's position relative to the boundary and adjusts the cutting unit's position and the mower's approach angle in real-time. This feedback mechanism ensures that regardless of the approach angle, the cutting unit maintains the correct distance from the boundary, preventing over-cutting while maximizing area coverage

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the positioning parameters of the cutting unit based on the approach angle and boundary distance. By adjusting these parameters, the system maintains precise boundary accuracy while accommodating various approach angles for improved productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective cutting of grass close to borders without exceeding the boundary, regardless of the angle of approach, by strategically positioning the mower and controlling its movement to maintain an optimal distance from the boundary, ensuring a clean cut while preventing overreach.

Implementation Method 1

An electric control signal may be transmitted through the boundary wire thereby generating an (electro-) magnetic field emanating from the boundary wire. The robotic working tool is typically arranged with one or more sensors adapted to sense the control signal.

Methodology Applied
Scientific EffectElectromagnetic field generation: Electromagnetic Induction

Data Source

PatentUS20240147898A1Robotic lawn mower with enhanced cutting properties
Publication Date: 2024.05.09 HUSQVARNA AB
  • US20240147898A1 patent drawing
  • US20240147898A1 patent drawing
  • US20240147898A1 patent drawing

AI summary

The present disclosure relates to a robotic lawn mower (100) comprising a body (140), at least two drive wheels (130a, 130b) arranged along a drive wheel axis (145) with a center (146) that is positioned between the drive wheels (130a, 130b). The robotic lawn mower (100) further comprises a control unit (110) and at least a first rotatable grass cutting disc (160). When the robotic lawn mower (100) is approaching a boundary (220) of an operation area (610), the control unit (110) is adapted toposition the robotic lawn mower (100a) such that there is a shortest distance (ds) between the center (146) and the boundary (220), and tocontrol the drive wheels (130a, 130b) to turn in mutually different directions such that the second end portion (102) of the robotic lawn mower (100a, 100b, 100c) performs an arcuate movement along a cutting arc (210), enabling the first cutting disc (160) to cut grass within the cutting arc (210).The boundary (220) is positioned between a border (139) and the operation area (610), and where the shortest distance (ds) admits the cutting arc (210) to have a closest arc portion (211) that is closest to the border (139) without passing the border (139).