Autonomous Mower Cleaning System with Dirt Detection

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Solution Overview

Problem

Existing autonomous traveling work machines, such as robotic mowers, lack an effective method to determine the necessity and method of cleaning based on the state of dirt accumulation, particularly when dirt adheres to areas other than the wheels, and do not account for varying environmental conditions.

Innovation Solution

A cleaning system that includes an acquirer to gather dirt information, a determiner to assess the necessity and method of cleaning based on this information, and a cleaning executor to perform the appropriate cleaning operation, utilizing sensors and imaging units to assess dirt state and environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a cleaning mat is used to clean the wheels by friction, then the wheels are cleaned, but dirt adhering to other parts of the machine cannot be removed

Engineering Contradiction:
Improvewheel cleaning effectivenessVSAvoidcleaning coverage
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The cleaning system is designed to perform multiple cleaning functions: it includes a cleaning mat for friction-based cleaning of wheels and contact parts, plus air blowing mechanisms and water spraying capabilities to handle dirt on various other surfaces of the machine, making the system versatile for different cleaning needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If water is used to wash off heavily adhering dirt, then effective cleaning is achieved, but energy consumption and drying time increase

Engineering Contradiction:
Improvedirt removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically selects the cleaning method based on the detected dirt state: it uses air blowing for lightly adhering dirt (lower energy consumption) and switches to water spraying only when necessary for heavily adhering dirt, optimizing energy usage while maintaining effective cleaning

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system replaces friction-based mechanical cleaning with air blowing technology, using compressed air to remove dirt without physical contact, thereby reducing energy consumption and avoiding the need for water and drying processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If air blowing is used to remove lightly adhering dirt, then energy consumption is reduced, but heavily adhering dirt cannot be effectively removed

Engineering Contradiction:
Improveenergy consumptionVSAvoiddirt removal effectiveness
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system uses sensors to detect the dirt adhesion state and provides feedback to the control unit, which then determines the appropriate cleaning method: air blowing for light dirt and water spraying for heavy dirt, ensuring effective cleaning while optimizing energy consumption

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively determines the necessity and method of cleaning for autonomous traveling work machines, ensuring efficient and appropriate dirt removal based on dirt state and environmental conditions, enhancing the machines' operational efficiency and maintenance.

Implementation Method 1

an imaging unit generating a dirt image indicating the dirt of the autonomous traveling work machine

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11612914B2Cleaning system and method of controlling cleaning system
Publication Date: 2023.03.28 HONDA MOTOR CO LTD
  • US11612914B2 patent drawing
  • US11612914B2 patent drawing
  • US11612914B2 patent drawing

AI summary

A cleaning system includes a mower that executes a mowing work while traveling autonomously, and a cleaning station that cleans the mower. The cleaning system includes: an acquirer that acquires dirt information relating to a state of dirt of the mower; a determiner that determines at least one of a necessity of cleaning the mower and a method of cleaning the mower, based on the dirt information; and a first cleaning executor that executes a cleaning operation, according to a determination result of the determiner.