Walk-Behind Mower Drive Control for Reduced User Fatigue

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Solution Overview

Problem

Walk-behind lawn mowers are tiring to operate, especially during large-scale mowing operations due to the continuous effort required to propel the device across the lawn.

Innovation Solution

A walk-behind electric gardening device equipped with a base unit, handle assembly, first and second drive units, and a control system that includes sensors and a controller for automatic speed adjustment and operation control, allowing for improved comfort and efficiency by detecting surface orientation and user input to adjust propulsion and tool operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the user manually propels the lawnmower across the lawn, then the cutting operation can be performed, but the user experiences fatigue during continuous operation

Engineering Contradiction:
Improveuser fatigueVSAvoiddrive system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The lawnmower is equipped with a drive unit that automatically propels the base unit across the lawn, eliminating the need for the user to manually push or pull the device. The drive unit responds to user input signals to self-regulate its propulsion, thereby reducing user fatigue while maintaining operational simplicity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical propulsion system is replaced with an electric drive unit that uses electrical power to propel the lawnmower. This substitution eliminates the physical effort required from the user while adding an electric motor and control system, resolving the contradiction between ease of operation and device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the first drive unit operates at fixed speed, then the device structure is simple, but the operation comfort is reduced

Engineering Contradiction:
Improveoperation comfortVSAvoidspeed control complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The drive unit transitions from a fixed-speed operation to a variable-speed operation, allowing the speed to be dynamically adjusted based on operating conditions and user preferences. This dynamic capability improves operation comfort by enabling speed adaptation while adding complexity to the control system

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operational parameter of the drive unit (speed) is changed from a fixed value to a variable range, allowing the user to select different speed settings according to lawn conditions and personal comfort requirements. This parameter change enhances operation comfort while introducing speed control mechanisms

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the controller automatically adjusts drive unit operation, then user fatigue is reduced, but the device complexity increases

Engineering Contradiction:
Improveuser fatigueVSAvoidautomatic control level
Core Design Contradiction:
Ease of operationVSExtent of automation

Solution Approach 1:

The controller incorporates feedback mechanisms that detect user input signals and operating conditions, then automatically adjust the drive unit operation accordingly. This feedback loop enables automatic control that reduces user fatigue while managing the complexity through intelligent response to sensor inputs

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11991952B2Walk-behind electric gardening device
Publication Date: 2024.05.28 TECHTRONIC CORDLESS GP
  • US11991952B2 patent drawing
  • US11991952B2 patent drawing
  • US11991952B2 patent drawing

AI summary

A walk-behind electric gardening device, comprising: a base unit arranged to move on a surface; a handle assembly connected to the base unit; a tool connected to the base unit for performing gardening operation; a first drive unit operable to propel the base unit; a second drive unit operable to drive the tool; and a switch assembly operable by a user to selectively activate and deactivate the first drive unit.