Autonomous Mower Orientation via Horizon Mapping

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Solution Overview

Problem

Autonomous mowers face challenges in determining their orientation when stationary, leading to potential collisions upon resuming operation, as single GPS receivers cannot determine orientation and additional sensors like magnetometers are less accurate or costly.

Innovation Solution

The use of horizon mapping, where a mower's control system maintains a horizon map associating horizon features with known positions, allowing it to determine orientation by comparing image-captured horizon features with stored maps, even when stationary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple GPS receivers are used to determine orientation when stationary, then orientation accuracy is improved, but device cost and complexity increase significantly

Engineering Contradiction:
Improveorientation accuracyVSAvoidnumber of GPS receivers
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/GPS-based orientation determination system with an optical imaging system. Instead of using multiple GPS receivers to calculate orientation through geometric relationships, the system uses a single camera to capture horizon features and compares these features against pre-stored horizon maps to determine orientation. This substitution eliminates the need for multiple expensive GPS receivers while maintaining orientation accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a digital copy of the horizon environment through imaging. By capturing an image of the horizon and comparing it to pre-stored horizon maps that represent the expected horizon appearance from different orientations, the system determines orientation without physically moving the mower or using multiple position sensors. The horizon image serves as a copy that encodes orientation information.

Inventive Principle:
Principle #26Copying

2Device complexity

If magnetometers are used to determine orientation, then device cost is reduced compared to multiple GPS receivers, but measurement accuracy is substantially lower

Engineering Contradiction:
Improvesensor system costVSAvoidorientation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces magnetic field-based orientation detection with optical imaging-based detection. Instead of using magnetometers that measure magnetic field orientation, the system uses a camera to capture visual horizon features and compares these against pre-stored horizon maps. This optical approach provides accuracy comparable to or better than magnetometers while avoiding the lower accuracy issues of magnetic field-based systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If the mower starts moving to determine orientation from GPS readings, then orientation can be determined with a single GPS receiver, but collision risk increases when parked facing obstacles

Engineering Contradiction:
Improvenumber of GPS receiversVSAvoidcollision risk
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent performs orientation determination before the mower needs to resume operation. By capturing horizon images and comparing them to pre-stored horizon maps while the mower is stationary, the system determines orientation in advance. This preliminary action eliminates the need to move the mower to determine orientation, thereby preventing potential collisions with obstacles while maintaining the ability to use a single GPS receiver for location tracking.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11980132B2Determining orientation of a mower using horizon mapping
Publication Date: 2024.05.14 FIREFLY ROBOTICS INC
  • US11980132B2 patent drawing
  • US11980132B2 patent drawing
  • US11980132B2 patent drawing

AI summary

A mower's control system can maintain horizon maps that associate horizon features with known relative positions. When a mower's orientation is unknown, the control system can obtain an image that captures the horizon from the mower's current viewpoint. The control system can process the image to detect any horizon features that appear within the image and to determine their positions within the image. The control system can then access a horizon map to identify matching horizon features. The control system can compare the known relative positions of any matching horizon features with the positions of the horizon features within the image to thereby determine the mower's current orientation.