Autonomous Mower Visual Docking and Temporary Zone Recognition

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Solution Overview

Problem

Autonomous lawn mowers face challenges in navigating temporary obstacles and periodic changes in a lawn, such as repaired grass or seasonal decorations, which are not effectively addressed by boundary wires, leading to potential damage to obstacles or the mower itself.

Innovation Solution

A vision-based navigation system that uses cameras and image processors to analyze real-time conditions, allowing the mower to avoid obstacles by changing its course, and a visual identifier system to differentiate between obstacles and charging stations or temporary exclusion zones, enabling safe docking and recharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a boundary wire is used to define lawn bounds, then the mower can navigate within the lawn area, but it cannot effectively address temporary obstacles and periodic changes in the lawn

Engineering Contradiction:
Improveability to address temporary obstaclesVSAvoidcomplexity of navigation system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical boundary wire system with a vision-based navigation system using cameras and image processing. This optical system can dynamically detect and respond to temporary obstacles like repaired grass patches, seasonal decorations, and other periodic changes without requiring physical boundary modifications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The vision system changes the detection parameters by using image processing to identify different surface characteristics, colors, and patterns that indicate temporary obstacles. This allows the mower to adapt to varying lawn conditions by analyzing visual data rather than relying on fixed boundary wires.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a collision sensor is used to detect unexpected obstacles, then the mower can respond to obstacles, but it causes damage to both the obstacles and the mower over time

Engineering Contradiction:
Improveobstacle detection capabilityVSAvoiddamage to obstacles and mower
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The vision system performs preliminary detection of obstacles before the mower reaches them, allowing the control system to plan and execute avoidance maneuvers in advance. This prevents collision-based detection and eliminates the damaging impacts that occur with collision sensors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The image processing system provides continuous visual feedback about the lawn environment, enabling the control system to make real-time adjustments to the mower's path. This feedback loop allows the mower to navigate around obstacles smoothly without physical contact.

Inventive Principle:
Principle #23Feedback

3Reliability

If the vision system identifies the charging station as an obstacle, then the mower can avoid obstacles effectively, but it prevents the mower from docking and recharging

Engineering Contradiction:
Improveobstacle avoidance accuracyVSAvoiddocking capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by giving the charging station a distinct visual identifier that differentiates it from regular obstacles. The image processing system is trained to recognize this specific visual pattern, allowing it to treat the charging station differently - as a destination rather than an obstacle to avoid.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The visual identifier acts as an intermediary signal between the vision system and the charging station. This special marker allows the mower to distinguish the charging station from other objects and execute the appropriate docking maneuver rather than obstacle avoidance.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If boundary wires are revised to address temporary obstacles, then the mower can navigate around obstacles, but it requires costly and time-consuming revisions

Engineering Contradiction:
Improveability to handle periodic changesVSAvoidtime for boundary wire revisions
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The vision-based system replaces the mechanical boundary wire infrastructure with an optical detection system. This eliminates the need to physically install, revise, or maintain boundary wires when temporary obstacles appear, as the camera system can instantly detect and respond to visual changes in the environment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vision-based navigation system effectively addresses temporary obstacles and periodic changes, ensuring safe operation and preventing damage to the mower and obstacles, while the visual identifier system ensures safe recharging and temporary exclusion zones can be created without modifying boundary wires.

Implementation Method 1

A boundary wire emitting an electromagnetic field or pulse may be sensed by the autonomous lawn mower to define the bounds of the user's lawn and to identify permanent obstacles such as trees or flower beds

Methodology Applied
Scientific EffectElectromagnetic field: Electromagnetic Induction

Implementation Method 2

a camera, for example, that continually intakes images as the lawn mower moves forward. The vision-based navigation system may permit forward movement as long as images of an unobstructed lawn are being received and processed

Methodology Applied
Scientific EffectImage processing: Image Processing

Data Source

PatentUS11934196B1Visual identifiers for docking and zoning an autonomous mower
Publication Date: 2024.03.19 HYDRO GEAR LP
  • US11934196B1 patent drawing
  • US11934196B1 patent drawing
  • US11934196B1 patent drawing

AI summary

A lawn vehicle network includes a charging station having a visual identifier, a lawn vehicle having a battery, a blade system, a drive system whose output effects lawn vehicle forward movement, a processor board connected to both systems, the processor board capable of processing image data and sending commands to both systems, and a vision assembly connected to the processor board and able to transmit image data to the processor board, and the processor board, having received the image data, able to, if the image data represent a first object, maintain the drive system's output at the time of that determination, if the image data represent a second object, change the drive system's output at the time of that determination, and if the image data represent the visual identifier, maintain the drive system's output or send a shutoff command to the vision assembly at the time of that determination.