MOX Gas Sensor Micro-Hot Plate Pulsed Powering

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Solution Overview

Problem

Gas sensors based on metal oxide semiconductors (MOX) face high power consumption, particularly in wearable and portable devices, which limits their use in applications like air quality detection, as conventional methods for reducing power consumption compromise sensor performance.

Innovation Solution

A method involving a micro-hot plate powered in a pulsed mode with reduced pulse duration, where sensor response values during active pulses are used to predict values during inactive intervals, using specific characterization models for each MOX-based gas sensor, allowing the micro-hot plate to remain off during idle times, thereby reducing overall power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the micro-hot plate is continuously powered to maintain the sensing element at working temperature, then the sensor performance (accuracy, sensitivity, stability) is maintained, but the power consumption is high

Engineering Contradiction:
Improvesensor performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The micro-hot plate is powered in a pulsed manner rather than continuously. The system applies periodic heating cycles where the hot plate is activated for short durations (e.g., 100ms to 1 second) and then switched off, allowing the sensing element temperature to be maintained through thermal inertia while significantly reducing average power consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary heating to raise the sensing element to the target working temperature before switching off the micro-hot plate. This preliminary action stores thermal energy in the sensing element and surrounding structures, which then maintain the temperature during the off-period without requiring continuous power supply.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If the pulse duration is reduced to lower power consumption, then energy efficiency improves, but the sensor response accuracy may be compromised

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsensor response accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The system incorporates feedback mechanisms where sensor readings are continuously monitored and used to adjust the heating pulse parameters. The control system analyzes the sensor response and modifies pulse duration, frequency, or amplitude to maintain optimal sensing conditions while minimizing power consumption, thereby preserving accuracy despite reduced heating duty cycles.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating pulse parameters are made dynamic rather than static. The system adapts pulse duration and frequency based on real-time sensor conditions, gas concentration levels, and thermal state of the sensing element. This dynamic adjustment allows the system to maintain measurement precision across varying operating conditions while optimizing energy efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption by approximately 40% without degrading sensor performance, enabling efficient operation in portable devices for gas detection.

Implementation Method 1

micro-hot plates MHP, which provide heat to the sensing elements

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

Gas sensors based on metal oxide semiconductors (MOX) are conventionally applied to detection of target gases

Methodology Applied
Scientific EffectGas sensing based on metal oxide semiconductor resistance change: Electrical Resistance

Data Source

PatentUS11378537B2Method of powering sensors, corresponding circuit and device
Publication Date: 2022.07.05 STMICROELECTRONICS SRL
  • US11378537B2 patent drawing
  • US11378537B2 patent drawing
  • US11378537B2 patent drawing

AI summary

A method of reducing power consumption in portable devices includes providing a sensor producing a sensing signal indicative of sensed entity and powering the sensor. Powering the sensor includes providing a first power value for a first time interval, providing a second power value for a second time interval, the second power value being different from the first power value, and discontinuing powering for a third time interval.