MPC-AEMA Copolymer for Medical Device Surface Biocompatibility

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for imparting biocompatibility to medical devices face challenges with cytotoxicity and protein adsorption due to the use of toxic monomers and unreacted cationic groups, which affect the durability and safety of medical devices in contact with living tissues.

Innovation Solution

A polymer with phosphorylcholine-like groups reacted with 2-aminoethanethiol is developed, offering improved hydrophilicity and biocompatibility with low cytotoxicity, and a surface treatment agent is created using this polymer for medical devices, ensuring compatibility with body fluids and blood-contacting surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If a copolymer of MPC and AEMA is used to increase amino groups on medical device surfaces, then durability is improved, but unreacted cationic groups cause protein adsorption and immune cell activation, deteriorating biocompatibility

Engineering Contradiction:
ImprovedurabilityVSAvoidprotein adsorption and immune cell activation
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a phosphorylcholine group as an intermediary substance that mediates between the amino groups and the biological environment. The phosphorylcholine group maintains the cationic property for surface bonding while its specific structure prevents protein adsorption and immune cell activation, thus resolving the contradiction between durability and biocompatibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the surface coating by incorporating phosphorylcholine groups with specific structural characteristics. This parameter change transforms the surface properties to achieve both high durability through amino group bonding and low biocompatibility issues through the unique structure of phosphorylcholine that resists protein adsorption

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the compositional ratio of AAM in the copolymer is increased to improve biocompatibility, then surface properties are enhanced, but AAM is highly toxic and inconvenient in handling

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidcytotoxicity
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the toxic AAM monomer with MPC and AEMA monomers that are safer to handle. The resulting copolymer achieves the desired biocompatibility without requiring high concentrations of toxic AAM, effectively substituting a harmful substance with safer alternatives that achieve the same functional outcome

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses phosphorylcholine-containing monomers as intermediaries to achieve biocompatibility without relying on toxic AAM. The phosphorylcholine group serves as a safe alternative that provides the necessary biocompatible surface properties without the cytotoxicity associated with high AAM content

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If conventional coating techniques are used to impart lubricity to medical device surfaces, then surface properties are improved, but the methods do not provide sufficient biocompatibility and durability

Engineering Contradiction:
ImprovelubricityVSAvoidbiocompatibility and durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent creates a composite surface coating that combines multiple functional groups: amino groups for durable surface bonding, phosphorylcholine groups for biocompatibility and protein adsorption resistance, and lubricious components for ease of operation. This composite structure achieves all three requirements simultaneously that conventional single-function coatings cannot provide

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer effectively imparts hydrophilicity and biocompatibility to medical devices with low cytotoxicity, enhancing their durability and safety by reducing protein adsorption, making them suitable for use in devices like guidewires, catheters, and contact lenses.

Implementation Method 1

The polymer effectively imparts hydrophilicity and biocompatibility to medical devices with low cytotoxicity

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 2

capable of imparting surface hydrophilicity and biocompatibility to medical device surfaces by simple processing, and having low cytotoxicity

Methodology Applied
Scientific EffectProtein adsorption resistance: Adsorption

Data Source

PatentEP2725042B1Polymer and method for producing same
Publication Date: 2018.08.29 NOF CORP
  • EP2725042B1 patent drawingFigure 1~2
  • EP2725042B1 patent drawing
  • EP2725042B1 patent drawing

AI summary

Provided are a polymer having low cytotoxicity and capable of imparting surface hydrophilicity and biocompatibility to medical device surfaces by simple processing, a method for producing the polymer, and a surface treatment agent for medical devices. The polymer of the present invention has a particular ratio of structural units represented by the formulae (1a) and (1b), and a particular weight average molecular weight, and is useful as a surface treatment agent for various medical devices.