MPC Vector Reduction for AC Motor Control

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Solution Overview

Problem

The high process load of Model Predictive Control (MPC) methods in motor drive applications, particularly with two-level voltage source inverters, leads to increased costs and restrictions on control frequency and horizon, limiting their industrial adoption.

Innovation Solution

The method reduces the number of estimation vectors in MPC by dividing the α-β plane into sectors and selecting zero vectors based on current phase switches, reducing the calculation to 4 vectors from 7, thereby simplifying the control logic and process load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the standard MPC method is used to control two-level voltage source inverters, then control performance is maintained, but the process load and computational cost become excessively high

Engineering Contradiction:
Improvecontrol performanceVSAvoidprocess load
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the α-β plane into six sectors and further segments the estimation vectors based on sector location. By segmenting the calculation space and applying different estimation strategies for different sectors, the method reduces the overall computational burden while maintaining control performance across all operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies partial action by calculating estimation vectors for only 4 out of 7 possible vectors in certain sectors. Instead of evaluating all 7 vectors uniformly across all sectors, the method selectively reduces calculations in specific sectors where certain vectors cannot be optimal, thereby reducing process load while preserving necessary control accuracy.

Inventive Principle:
Principle #16Partial or excessive action

2Productivity

If the number of estimation vectors is reduced to lower process load, then computational cost decreases, but control accuracy may be compromised

Engineering Contradiction:
Improvecomputational efficiencyVSAvoidcontrol accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by using different numbers of estimation vectors depending on the sector location. In sectors where certain vectors cannot be optimal, only 4 vectors are evaluated. In other sectors, all 7 vectors are evaluated to ensure accuracy. This localized adaptation of calculation depth maintains control accuracy where needed while improving efficiency where possible.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameter of estimation vector quantity based on sector location. The number of vectors to be calculated is dynamically adjusted according to which sector the current is in, transforming a static calculation approach into a dynamic one that adapts to operating conditions, thereby balancing accuracy and efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If all 7 estimation vectors are calculated in MPC, then complete control coverage is achieved, but switching losses increase due to frequent switching

Engineering Contradiction:
Improvecontrol coverageVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies partial action by calculating only 4 out of 7 estimation vectors in specific sectors. Since certain vectors cannot be optimal in certain sectors, evaluating them would result in unnecessary switching actions that increase switching losses. The method selectively omits these redundant calculations, reducing switching frequency and energy loss while maintaining complete control coverage through the remaining vectors.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11451174B2Method of reducing estimation vectors in a model predictive control of alternating current motors
Publication Date: 2022.09.20 ORTA DOGU TEKNIK UNIVERSITESI
  • US11451174B2 patent drawing
  • US11451174B2 patent drawing
  • US11451174B2 patent drawing

AI summary

A method for reducing a total operational load of a method of a model predictive control-by conducting simplifications based on specific observations, in order to drive alternating current motors by using the method of the MPC with a two-level voltage source inverter. The method includes the steps of determining at which one of the predefined sectors a resultant of stator currents is present, determining a motor mode, reducing seven estimation vectors to four estimation vectors and calculating a cost function or reducing seven estimation vectors to five estimation vectors and calculating the cost function.