MRI Connector With Displacement Unit For Reliable Contact

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Solution Overview

Problem

Conventional plug connections for magnetic resonance devices are prone to mechanical damage, liquid ingress, and corrosion due to exposed contact elements and spring-loaded covers that can be unintentionally opened, posing risks of injury and material degradation.

Innovation Solution

A plug connection design featuring a first connection part with a housing and a displacement unit that securely moves contact modules relative to the housing upon connection, eliminating the need for protective covers and ensuring a stable, MR-compatible connection by using non-magnetic materials and a mechanical displacement mechanism to establish and break contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If contact elements are exposed for easy connection, then ease of operation is improved, but mechanical damage risk increases

Engineering Contradiction:
Improveease of connectionVSAvoidmechanical damage risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The contact elements are inverted from the conventional exposed design to a recessed design where they are protected within the housing. The connection is established by inserting the plug into the socket, which causes the contact elements to engage from a protected position rather than being exposed during the connection process.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The design eliminates fragile spring-loaded covers and uses a robust housing structure with integrated contact elements that are protected by the housing itself. This approach trades the complex protective cover mechanism for a simpler, more durable housing design that inherently protects the contact elements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If protective covers are added to protect contact elements, then mechanical damage risk is reduced, but device complexity increases

Engineering Contradiction:
Improveprotection against mechanical damageVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective function is merged into the housing structure itself rather than being a separate component. The housing both encloses and protects the contact elements while providing the structural framework for the connector, eliminating the need for separate protective covers.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spring-loaded protective cover mechanism is extracted and removed from the design. Instead of adding a cover, the design uses the housing geometry and contact element positioning to provide protection without the complex opening/closing mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If spring-loaded covers are used to protect contact elements, then protection is improved, but ease of operation deteriorates due to unintentional opening

Engineering Contradiction:
Improveprotection reliabilityVSAvoidunintentional opening risk
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The design eliminates the spring-loaded cover mechanism entirely, replacing it with a fixed housing structure that provides continuous protection without requiring active engagement or disengagement. This removes the source of unintentional opening problems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of using a cover that opens to expose contacts, the design inverts the approach by having the contacts recessed into the housing. Protection is provided by the housing geometry itself rather than a separate cover, and connection is made by inserting the plug to reach the protected contacts.

Inventive Principle:
Principle #13The other way round (Inversion)

4Reliability

If recesses are created in the housing for contact elements, then contact establishment is improved, but liquid ingress risk increases

Engineering Contradiction:
Improvecontact establishmentVSAvoidliquid ingress
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The recesses that could potentially trap liquid are converted into a beneficial feature by designing them with drainage paths and positioning them to allow liquid to drain away from the contact elements. The same recesses that protect contacts mechanically are designed to facilitate liquid drainage rather than accumulation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The housing is designed with continuous surfaces and smooth transitions that prevent liquid accumulation at different levels. The recesses are designed so that liquid can flow freely through them without creating pockets or reservoirs, maintaining an equipotential surface that prevents liquid trapping.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a safe, easy-to-handle, and reliable plug connection that prevents mechanical damage and liquid ingress, ensuring stable signal transmission while maintaining MR compatibility and ease of cleaning and maintenance.

Implementation Method 1

a displacement unit, in particular mechanical, which is designed to move the at least one first contact module relative to the housing of the first connection part in the direction of the at least one second contact module

Methodology Applied
Scientific EffectMechanical displacement: Mechanical Force

Data Source

PatentEP3410143B1Connector for use in a magnetic resonance device
Publication Date: 2019.07.10 SIEMENS HEALTHCARE GMBH
  • EP3410143B1 patent drawingFigure 1~3
  • EP3410143B1 patent drawingFigure 4~5
  • EP3410143B1 patent drawingFigure 6

AI summary

The invention relates to a connector for use in a magnetic resonance imaging (MRI) device, a first and a second connector part, a patient table, and a local coil. The connector comprises a first connector part with at least one first contact module and a second connector part with at least one second contact module. The first connector part and the second connector part are designed to be detachably connected to one another. The first connector part comprises a housing. The first connector part includes a displacement unit, in particular a mechanical one, which is configured, when the first connector part is connected to the second connector part, to move the at least one first contact module relative to the housing of the first connector part in the direction of the at least one second contact module in order to establish contact between the at least one first contact module and the at least one second contact module.