MRI Electromagnet Coil Segmentation for Weight Reduction

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Solution Overview

Problem

Vertical field MRI devices face challenges in reducing size and weight while maintaining a high, homogeneous magnetic field over a wide area, leading to increased diameter and weight of circular current coils and ferromagnetic materials, which complicates mechanical rigidity and magnetic field shielding.

Innovation Solution

The use of a pair of static magnetic field generation units with coils and magnetization members arranged to create a fluctuation of low and high magnetic flux density, reducing the need for excess ferromagnetic material and minimizing device size and weight by optimizing coil placement and magnetization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the diameter of the circular current is enlarged to form a homogeneous magnetic field in a wide area, then the homogeneous magnetic field coverage is improved, but the current and wire number increase resulting in increased weight

Engineering Contradiction:
Improvehomogeneous magnetic field coverage areaVSAvoidcoil weight
Core Design Contradiction:
Area of stationary objectVSWeight of stationary object

Solution Approach 1:

The patent divides the single large circular current coil into multiple smaller circular current coils arranged in specific patterns (e.g., hexagonal, triangular arrangements). These segmented coils generate magnetic fields that collectively cover a wide area while each individual coil maintains manageable size and weight, resolving the contradiction between coverage area and coil weight.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the number of ferromagnetic material is increased to maintain intensity and uniformity of the homogeneous magnetic field, then the magnetic field uniformity is improved, but the device weight is increased

Engineering Contradiction:
Improvemagnetic field uniformityVSAvoiddevice weight
Core Design Contradiction:
Manufacturing precisionVSWeight of stationary object

Solution Approach 1:

The patent strategically positions ferromagnetic materials only in specific locations where they are most effective for field uniformity, rather than distributing them uniformly throughout the entire device. This localized approach maintains the necessary magnetic field uniformity while significantly reducing the total amount of ferromagnetic material required, thereby reducing overall device weight.

Inventive Principle:
Principle #3Local quality

3Power

If the coil and ferromagnetic material are enlarged and increased in weight, then the homogeneous magnetic field intensity is improved, but the mechanical rigidity requirement becomes more complex

Engineering Contradiction:
Improvemagnetic field intensityVSAvoidmechanical rigidity complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

By segmenting the coil system into multiple smaller coils, each coil can be independently supported with simpler mechanical structures. The modular arrangement allows for distributed support mechanisms rather than requiring a single complex rigid structure to hold one large heavy coil, thereby reducing mechanical rigidity complexity while maintaining the required magnetic field intensity through collective contribution of all coils.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a smaller diameter of the first coil, reduced weight, and enhanced mechanical rigidity, while maintaining a homogeneous magnetic field region with precise dimensional accuracy, thus addressing the size and weight issues of vertical field MRI devices.

Implementation Method 1

an electromagnet device which generates a static magnetic field to be induced by a current which circulates circularly

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a ferromagnetic material for increasing and homogenizing a homogeneous magnetic field in a chamber

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentUS8698499B2Electromagnet devices compatible with magnetic resonance and MRI devices where circulating current directions alternate between coil groups separated by elevation angles between 26.25 and 55 degrees
Publication Date: 2014.04.15 HITACHI LTD
  • US8698499B2 patent drawing
  • US8698499B2 patent drawing
  • US8698499B2 patent drawing

AI summary

An electromagnet device which generates magnetic field in the direction perpendicular to the inserting direction of an inspection subject is reduced in size and weight by removing unnecessary arrangement as much as possible. A magnetic resonance imaging device is also provided. The electromagnet device comprises a first coil (31) through which a first circular current (J1) circulates forward, a second coil (32) through which a second circular current (J2) circulates reversely, and a coil group (30) through which a plurality of circular currents (J3-J6) circulate alternately forward and reversely. The first coil (30), the second coil (32) and the coil group (30) are arranged in this order to increase the angle of elevation θ (θ1<θ2<θ3), and a blank region (S) not including the second coil (32) and the coil group (30) exists in the angular region between the angles of elevation θ2 and θ3.