MRI Gradient Coil Elastic Joint Dampens Acoustic Noise

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Solution Overview

Problem

Magnetic resonance imaging (MRI) gradient coils experience significant acoustic noise due to mechanical resonance modes, which are not effectively dampened by existing designs optimized for withstanding Lorentz forces, leading to enhanced vibration amplitudes and noise.

Innovation Solution

A cylindrical gradient coil is split mechanically at the z=0 mid-plane and joined using an elastic material, with each half being force and torque-balanced to incorporate mechanical damping, reducing mechanical quality factor and acoustic noise emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the gradient coil is designed with a rigid carrier to withstand Lorentz forces, then the structural strength is improved, but the acoustic noise increases due to mechanical resonance modes

Engineering Contradiction:
Improvestructural strengthVSAvoidacoustic noise
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The gradient coil is divided into two separate gradient coil sections that are coupled together. This segmentation allows each section to be independently optimized for force balance while the coupling mechanism provides mechanical damping, thereby reducing acoustic noise without compromising the overall structural strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling between the two gradient coil sections employs a composite approach combining rigid elements for structural support with elastic or viscoelastic elements for damping. This composite structure maintains the necessary mechanical strength to withstand Lorentz forces while introducing mechanical damping to reduce acoustic noise from resonance modes.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If the B0 field strength is increased to improve image resolution and contrast, then the diagnostic quality is improved, but the Lorentz forces and acoustic noise increase

Engineering Contradiction:
Improvespatial resolutionVSAvoidacoustic noise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

By segmenting the gradient coil into two force-balanced sections, the patent enables the system to operate at higher B0 fields with improved resolution while the segmentation-induced damping reduces the acoustic noise that would otherwise increase with higher field strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent converts the harmful acoustic noise generated at higher B0 fields into a beneficial damping effect. The coupling mechanism between the two sections is designed to exploit the mechanical resonance characteristics, transforming the noise-generating vibrations into controlled damping that reduces overall acoustic noise even as field strength increases.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Force

If the gradient coil is made rigid to transfer Lorentz forces effectively, then the force transfer efficiency is improved, but the mechanical damping is reduced leading to enhanced vibration amplitudes

Engineering Contradiction:
Improveforce transfer efficiencyVSAvoidmechanical damping
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The gradient coil is segmented into two sections where each section maintains rigidity for effective force transfer, while the coupling between sections introduces the necessary mechanical damping. This segmentation allows simultaneous optimization of both force transfer efficiency and vibration suppression.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the gradient coil structure have different mechanical properties: the gradient coil sections themselves are rigid for effective force transfer, while the coupling mechanism between sections has elastic or viscoelastic properties for mechanical damping. This local differentiation of material properties resolves the contradiction between force transfer and vibration suppression.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces acoustic noise by dampening mechanical resonance modes, making MRI operations quieter and more comfortable for patients.

Implementation Method 1

joined using an elastic material, with each half being force and torque-balanced to incorporate mechanical damping, reducing mechanical quality factor and acoustic noise emission

Methodology Applied
Scientific EffectMechanical damping: Damping

Implementation Method 2

The connecting element comprises an elastic material. The elastic material is in contact with both the first and second elements

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

Magnetic field gradient coils are used to generate spatially and temporally variying magnetic fields which are used to spatially encode the nuclear spins being imaged

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

As current flows through a magnetic field gradient coil the Lorentz force on the coil may be enormous

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentEP2572209B1Magnetic resonance imaging gradient coil, magnet assembly, and system
Publication Date: 2020.07.15 PHILIPS INTPROP & STANDARDS GMBH
  • EP2572209B1 patent drawingFigure 1
  • EP2572209B1 patent drawingFigure 2
  • EP2572209B1 patent drawingFigure 3a~3c

AI summary

A magnetic resonance imaging magnet assembly (100) comprising: -a magnet (102) adapted for generating a main magnetic field for aligning the magnetic spins of nuclei of a subject (502) located within an imaging volume (504); and -a gradient coil (103) for generating a gradient magnetic field for spatial encoding of the magnetic resonance signal of spins of nuclei within the imaging volume, wherein the gradient coil is adapted to be mounted into the magnet, wherein the gradient coil comprises: - a first gradient coil section (112), wherein the first gradient coil section comprises a first rigid element (113), - a second gradient coil section (114), wherein the second gradient coil section also comprises a second rigid element (115), - a connecting element (116, 300, 302, 304, 400) for joining the two half gradient coils, wherein the connecting element comprises an elastic material (116), wherein the elastic material is in contact with the first rigid element and the second rigid element.