MSC-EV Composition Stability via Serum-Free Media and Albumin

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Solution Overview

Problem

The clinical use of mesenchymal stromal cell-derived extracellular vesicles (MSC-EVs) is hindered by challenges in producing, storing, and handling them in a reliable and reproducible manner, necessitating the development of a composition with good stability and a commercially attractive shelf life for therapeutic applications.

Innovation Solution

A clinical-grade MSC-EV composition is developed, following Good Manufacturing Practice (GMP) guidelines, with specific production methods involving culturing MSCs in serum-free and xeno-free media, filtering, and concentrating the EVs to achieve high purity and stability, including the use of Annexin V and albumin for enhanced anti-inflammatory properties and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If MSCs are cultured in serum-containing media to produce EVs, then EV production yield is improved, but product purity and stability are worsened due to contamination with serum proteins and xenogeneic components

Engineering Contradiction:
ImproveEV production yieldVSAvoidproduct purity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent changes the cultural parameters by using serum-free and xeno-free media formulations with specific growth factors and nutrients to maintain high EV production yield while eliminating serum protein contamination and xenogeneic components, achieving both high yield and high purity simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs disposable single-use bioreactors and culture systems that are pre-configured with serum-free media, eliminating the need for complex sterilization and media preparation steps while ensuring consistent purity across batches without requiring serum-containing media

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If EVs are produced without standardized GMP protocols, then production flexibility is improved, but batch-to-batch consistency and reliability are worsened

Engineering Contradiction:
Improveproduction flexibilityVSAvoidbatch-to-batch consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the EV production process into distinct standardized modules including cell expansion, EV harvesting, purification, and formulation steps, each with defined parameters and quality controls that can be independently optimized while ensuring overall batch consistency through GMP compliance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent establishes standardized parameter ranges for critical process variables including cell density, media composition, harvest timing, and purification conditions, allowing flexibility within defined ranges while maintaining batch-to-batch consistency through controlled parameter specifications

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If EV compositions are formulated without stabilizing agents, then product simplicity is improved, but storage stability and shelf life are worsened

Engineering Contradiction:
Improveproduct simplicityVSAvoidstorage stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent introduces albumin as a stabilizing agent that acts as an intermediary between the EVs and the storage environment, protecting EVs from aggregation and degradation during storage and transport while maintaining product simplicity through the use of a single, well-characterized stabilizer at controlled concentrations

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20230248773A1Extracellular Vesicles and Compositions Thereof
Publication Date: 2023.08.10 EXO BIOLOGICS SA
  • US20230248773A1 patent drawing

AI summary

The current invention relates to a composition comprising extracellular vesicles (EVs) derived from mesenchymal stromal cells (MSCs), said EVs are part of a population of particles in said composition having a particle size of between 0.05 and 0.22 micron, said concentration of these particles is at least 1×1011 particles per ml of composition and wherein at least 90% of said particles with particle size of between 0.05 and 0.22 micron are EVs, said EVs are defined by having a concentration of intra-vesicular Annexin V of at least 40 ng/ml and a concentration of extra-vesicular Annexin V of less than 1 ng/ml. The current invention also relates to the use such composition.