MSLA 3D Printer LCD Lifespan via UV LED Segmentation

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Solution Overview

Problem

Conventional LCD 3D printers have a short lifespan due to heated UV LEDs, leading to frequent maintenance needs, as all UV LEDs are used as backlights and only the desired area is masked, resulting in low reliability and reduced lifespan.

Innovation Solution

A method for an MSLA 3D printer that slices 3D images into 2D images, calculates irradiation area coordinates for UV LEDs, and irradiates UV light only on areas matching the 2D images, optimizing LED usage and calculating average irradiation time to extend LCD lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If all UV LEDs are turned on as backlight, then the LCD can display the masking image, but the LCD lifespan is reduced due to overheating from excessive UV irradiation

Engineering Contradiction:
ImproveUV light intensityVSAvoidLCD lifespan
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent applies local quality by controlling individual UV LEDs or groups of LEDs to irradiate only specific areas corresponding to the masking image. Instead of uniform illumination from all LEDs, the system activates only the LEDs whose light paths correspond to regions where UV exposure is needed, creating localized illumination that matches the image geometry and reduces overall thermal load on the LCD.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the UV LED array into multiple independently controllable units or groups, each corresponding to specific regions of the LCD. This segmentation allows selective activation of only those LED segments needed for the current masking image, preventing unnecessary UV irradiation and heat generation from inactive regions, thereby extending LCD lifespan.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If all UV LEDs are used for irradiation, then complete coverage is achieved, but energy is wasted on areas not requiring UV exposure

Engineering Contradiction:
Improveirradiation coverage areaVSAvoidUV LED energy consumption
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The system implements local quality by matching UV irradiation patterns to the specific geometry of each masking image. Only LEDs corresponding to illuminated regions of the image are activated, ensuring that UV energy is concentrated precisely where needed rather than being wasted on masked areas. This selective irradiation maintains complete coverage of required regions while eliminating energy waste.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies partial action by activating only the necessary subset of UV LEDs required for each specific masking image rather than using all LEDs continuously. This partial activation strategy ensures sufficient UV exposure for the required areas while avoiding excessive energy consumption from unnecessary LED operation, optimizing the balance between coverage and energy efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method extends the lifespan of the LCD by minimizing the area heated by UV LEDs, reducing maintenance needs and improving reliability by optimizing UV light distribution and managing irradiation time.

Implementation Method 1

a method for improving a lifespan of an LCD of an MSLA 3D printer that is capable of controlling ultraviolet (UV) light-emitting diodes (LEDs) to allow UV light of the UV LEDs to be irradiated only onto an area of the LCD

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

a stereo lithography apparatus (SLA) 3D printer that scans laser onto UV curable resin and cures the scanned portion

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS11718031B2Method for improving lifespan of LCD of MSLA 3D printer
Publication Date: 2023.08.08 HUVITZ CO LTD
  • US11718031B2 patent drawing
  • US11718031B2 patent drawing
  • US11718031B2 patent drawing

AI summary

The present inventive concept relates to a method for improving a lifespan of a liquid crystal display (LCD) of a masked stereolithography (MSLA) 3D printer, the method including the steps of: slicing a three-dimensional (3D) image into two-dimensional (2D) images; outputting the 2D images to the LCD; calculating irradiation area coordinates of UV LEDs in accordance with the 2D images; and irradiating UV light of the UV LEDs on an area matching with the 2D images in accordance with the calculated irradiation area coordinates of the UV LEDs.