Magnetic Tunnel Junction Free Layer Segmentation

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Solution Overview

Problem

Magnetoresistive sensors in data storage devices face challenges with low tunnel magnetoresistance (TMR), increased interlayer coupling, and decreased signal-to-noise ratio (SNR) due to thinner designs and higher recording densities, which degrade sensor performance.

Innovation Solution

A magnetoresistive device with a multilayer free layer structure, including Co or FCC FeCo layers sandwiched between a BCC CoFe50 nanolayer and an amorphous CoFeB layer, and incorporating ferromagnetic and boron layers with specific thicknesses and configurations to reduce interlayer coupling and enhance TMR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If sensor thickness is reduced to achieve higher recording densities, then device miniaturization is improved, but tunnel magnetoresistance (TMR) decreases and interlayer coupling increases

Engineering Contradiction:
Improvesensor thicknessVSAvoidtunnel magnetoresistance (TMR)
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The free layer is segmented into multiple sub-layers including BCC CoFeB nanolayer, amorphous CoFeB layer, and Co or FCC FeCo insertion layers. This segmentation allows each sub-layer to contribute differently to the overall magnetic properties, enabling thin total thickness while maintaining high TMR through optimized interface effects and reduced interlayer coupling between segmented portions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite material structure combining different crystalline phases (BCC and FCC) and amorphous phases in the free layer. The BCC CoFeB provides high spin polarization, the amorphous CoFeB reduces magnetocrystalline anisotropy, and the Co/FCC FeCo insertion layers create nanocrystalline disorder that suppresses interlayer coupling, collectively achieving high TMR in a thin profile.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If sensor thickness is reduced to achieve higher recording densities, then device miniaturization is improved, but interlayer coupling increases

Engineering Contradiction:
Improvesensor thicknessVSAvoidinterlayer coupling
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

Co or FCC FeCo insertion layers are introduced as intermediary layers between the BCC CoFeB nanolayer and the amorphous CoFeB layer. These intermediary layers create nanocrystalline disorder that acts as a buffer to reduce direct magnetic coupling between adjacent ferromagnetic layers, thereby suppressing harmful interlayer coupling effects while maintaining the thin overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If amorphous CoFeB layer thickness is reduced to improve TMR, then tunnel magnetoresistance is improved, but structural stability deteriorates

Engineering Contradiction:
Improvetunnel magnetoresistance (TMR)VSAvoidamorphous layer stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

Different regions of the free layer are assigned different local qualities: the BCC CoFeB nanolayer provides high spin polarization at the barrier interface, the Co or FCC FeCo insertion layers provide nanocrystalline disorder to reduce coupling, and the amorphous CoFeB layer provides low magnetocrystalline anisotropy. This local optimization allows the amorphous layer to be thin enough for high TMR while the combined structure maintains overall stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases TMR and reduces interlayer coupling, leading to improved sensor performance and signal-to-noise ratio, enabling higher recording densities and reliability in data storage devices.

Implementation Method 1

utilize sensors in relation to hard disk drives that are thinner, have high recording densities, and have lower resistance-area product (RA) in order to attempt to achieve higher volumes of data that can be stored and processed by computers. However, using such sensors can lower tunnel magnetoresistance (TMR)

Methodology Applied
Scientific EffectTunnel magnetoresistance (TMR): Magnetoresistance

Implementation Method 2

lower magnetic moments, and decrease signal-to-noise ratio (SNR). Such issues can degrade sensors and hinder sensor performance and resolution. Therefore, there is a need for sensors that facilitate higher TMR with reduced interlayer coupling (Hint), and sensor asymmetry.

Methodology Applied
Scientific EffectInterlayer coupling: Magnetic Field

Data Source

PatentUS11283006B1Methods and apparatus of high moment free layers for magnetic tunnel junctions
Publication Date: 2022.03.22 WESTERN DIGITAL TECHNOLOGIES INC
  • US11283006B1 patent drawing
  • US11283006B1 patent drawing
  • US11283006B1 patent drawing

AI summary

The present disclosure generally relates to magnetoresistive device apparatus and methods. The magnetoresistive device includes a read head. The read head is a tunneling magnetoresistive reader that includes a multilayer free layer structure. The multilayer structure includes one or more layers of Co or FCC FeCo sandwiched between a BCC CoFe50 nanolayer and an amorphous CoFeB layer. The one or more layers of Co or FCC FeCo create nanocrystalline disorder that allows the thickness of the amorphous CoFeB layer to be reduced while retaining or even improving TMR and reducing the interlayer coupling field.