High-Density MTJ Pillar Array Test Platform Fabrication

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Solution Overview

Problem

Current methods for fabricating high-density magnetic tunnel junction (MTJ) arrays are limited by the pitch between MTJ devices, hindering the development of high-density MRAM memory and requiring new CMOS test platform fabrication processes, which are costly and time-consuming.

Innovation Solution

A photo and/or electron beam lithographic process is used to create a pillar array test device with a high-density MTJ pillar array by fabricating multiple MTJ pillars on a centrally located bit cell, connected via conductive traces to a grid of bit cells, utilizing existing CMOS design configurations without the need for new CMOS test platform development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If electron beam lithography is used to pattern MTJ pillars, then manufacturing precision is improved, but productivity deteriorates due to slow process speed

Engineering Contradiction:
ImproveMTJ pillar pattern resolutionVSAvoidpatterning process speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent segments the patterning process into two distinct stages: first using optical lithography to create a preliminary pattern, then using electron beam lithography only for the final high-precision MTJ pillar formation. This segmentation allows each method to be used where it is most effective, combining the productivity of optical lithography with the precision of electron beam lithography.

Inventive Principle:
Principle #1Segmentation

2Productivity

If optical lithography is used to pattern MTJ pillars, then productivity is improved, but manufacturing precision deteriorates due to diffraction limits

Engineering Contradiction:
Improvepatterning process speedVSAvoidMTJ pillar pattern resolution
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the patterning process into two distinct stages: first using optical lithography to create a preliminary pattern, then using electron beam lithography only for the final high-precision MTJ pillar formation. This segmentation allows each method to be used where it is most effective, combining the productivity of optical lithography with the precision of electron beam lithography.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If new CMOS test platform fabrication processes are developed, then adaptability is improved for testing high-density MTJ arrays, but loss of time and loss of substance increase due to high development costs

Engineering Contradiction:
Improvetest platform compatibility with high-density MTJ arraysVSAvoidplatform development time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent designs the test platform to be universal, allowing the same CMOS fabrication process to test multiple MTJ pillar densities (from 1 to 16 pillars per bit cell). This multi-functionality eliminates the need to develop separate test platforms for each density, saving time and resources while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent changes the parameter of pillar density within a single test platform structure by fabricating arrays with varying numbers of pillars per bit cell (1, 2, 4, 8, or 16 pillars). This parameter variation allows comprehensive testing of different MTJ densities using the same platform, avoiding the need for multiple specialized platforms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the testing of high-density MTJ arrays, allowing for the study of magnetic interactions and electromagnetic interference, facilitating the preparation for next-generation MRAM device manufacture while avoiding the high costs and time associated with developing new CMOS platforms.

Implementation Method 1

A photo and/or electron beam lithographic process is used to create a pillar array test device

Methodology Applied
Scientific EffectPhoto lithography: Photopolymerisation

Implementation Method 2

Due to the spin-polarized electron tunneling effect, the electrical resistance of the cell change due to the orientation of the magnetic fields of the two layers

Methodology Applied
Scientific EffectSpin-polarized electron tunneling: Magnetoresistance

Implementation Method 3

If a spin-polarized current is passed to the magnetic region of a free layer in the MTJ device, the electrons will transfer a portion of their spin-angular momentum to the magnetization layer to produce a torque on the magnetization of the free layer

Methodology Applied
Scientific EffectSpin transfer torque: Angular Momentum

Data Source

PatentUS10615337B2Process for creating a high density magnetic tunnel junction array test platform
Publication Date: 2020.04.07 INTEGRATED SILICON SOLUTION CAYMAN INC
  • US10615337B2 patent drawing
  • US10615337B2 patent drawing
  • US10615337B2 patent drawing

AI summary

A method for a photo and/or electron beam lithographic fabricating processes for producing a pillar array test device. The method includes receiving a wafer having a plurality of bit cells arranged in a grid and etching a plurality of bottom electrode traces to connect a plurality of bottom electrode pads in a centrally located bit cell to each of the bit cells in the grid. The method further includes fabricating an array of magnetic tunnel junction pillars onto each respective pad in the centrally located bit cell. The wafer is then planarized. The method further includes etching a plurality of top electrode traces to connect the plurality of magnetic tunnel junction pillars to each of the bit cells in the grid, and outputting the wafer for subsequent testing.