MTJ ULK Dielectric Structure for Compact, Stable MRAM Sensing

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Solution Overview

Problem

Existing magnetoresistive random access memory (MRAM) devices face issues such as high chip area, high cost, high power consumption, limited sensitivity, and susceptibility to temperature variations.

Innovation Solution

The fabrication method involves forming a first magnetic tunneling junction (MTJ) on a substrate, followed by the deposition of ultra low-k (ULK) dielectric layers and passivation layers with specific etching processes to create a structured MRAM device, including slanted sidewalls and curved surfaces to optimize the magnetic tunneling junctions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional magnetic field sensor technologies (AMR, GMR, MTJ sensors) are used, then magnetic field sensing function is achieved, but chip area is large and cost is high

Engineering Contradiction:
Improvechip areaVSAvoidsensing function
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a localized magnetic field sensing structure using magnetic tunneling junctions with specific perpendicular magnetization orientation. The MTJ structure is selectively positioned and configured to provide enhanced sensing capability in specific regions, achieving high sensitivity in a compact footprint compared to conventional sensor technologies.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by transitioning from conventional in-plane magnetization to perpendicular magnetization in the magnetic tunneling junction. This parameter change in magnetization orientation enables higher sensitivity and allows for miniaturization of the sensor structure, directly addressing the chip area reduction goal while maintaining sensing reliability.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If conventional magnetic field sensor technologies are used, then magnetic field sensing function is achieved, but power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoidsensing function
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces conventional magnetic sensing mechanisms with a magnetoresistive effect-based detection system using magnetic tunneling junctions. This substitution utilizes electrical resistance changes in response to magnetic field variations, enabling lower power consumption compared to traditional sensor technologies while maintaining sensing reliability through the high sensitivity of the MTJ structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If conventional magnetic field sensor technologies are used, then magnetic field sensing function is achieved, but sensitivity is limited

Engineering Contradiction:
ImprovesensitivityVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs composite materials by integrating multiple functional layers including ferromagnetic layers, antiferromagnetic layers, and tunnel barrier layers to form the magnetic tunneling junction. This composite structure combines the advantages of each material to achieve high sensitivity through perpendicular magnetization while managing device complexity through systematic material integration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies curvature principles in the form of rounded corners and curved interfaces between magnetic layers in the MTJ structure. These curved geometries optimize magnetic domain formation and switching characteristics, enhancing sensitivity by improving magnetization reversal behavior while maintaining manufacturable device complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Reliability

If conventional magnetic field sensor technologies are used, then magnetic field sensing function is achieved, but temperature variation affects performance

Engineering Contradiction:
Improvetemperature stabilityVSAvoidsensing accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent utilizes parameter changes by designing the magnetic tunneling junction with perpendicular magnetization that exhibits more stable magnetic properties across temperature variations. This parameter change in magnetization orientation provides inherent temperature compensation, improving reliability and sensing accuracy under varying thermal conditions compared to conventional in-plane magnetization sensors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method reduces chip area, lowers power consumption, and enhances sensitivity while minimizing the impact of temperature variations, resulting in an improved MRAM device.

Implementation Method 1

Magnetoresistance (MR) effect has been known as a kind of effect caused by altering the resistance of a material through variation of outside magnetic field

Methodology Applied
Scientific EffectMagnetoresistance effect: Magnetoresistance

Implementation Method 2

forming a first ultra low-k (ULK) dielectric layer on the first MTJ

Methodology Applied
Scientific EffectStress reduction:

Data Source

PatentUS12471498B2Semiconductor device and method for fabricating the same
Publication Date: 2025.11.11 UNITED MICROELECTRONICS CORP
  • US12471498B2 patent drawing
  • US12471498B2 patent drawing
  • US12471498B2 patent drawing

AI summary

A method for fabricating semiconductor device includes the steps of: forming a first magnetic tunneling junction (MTJ) on a substrate; forming a first ultra low-k (ULK) dielectric layer on the first MTJ; performing a first etching process to remove part of the first ULK dielectric layer and form a damaged layer on the first ULK dielectric layer; and forming a second ULK dielectric layer on the damaged layer.