Mud Pulse Telemetry Receive Array Processing

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Solution Overview

Problem

Mud pulse telemetry systems in oil and gas drilling face challenges due to signal energy dispersion and noise sources, such as those from circulation pumps, which hinder the reliable transmission of real-time data from downhole sensors to the surface.

Innovation Solution

The implementation of receive array processing techniques, specifically Principal Component Analysis (PCA), Singular Value Decomposition (SVD), and Eigenvalue Decomposition (ED), to extract and process digitized measurements from multiple transducers along the drilling rig's plumbing, enhancing signal detection and noise reduction by identifying principal components and reducing processing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple transducers are used along the drilling rig's plumbing, then signal detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvesignal detection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the signal detection function into multiple segments by deploying several transducers at different locations along the drilling rig's plumbing. Each transducer captures a portion of the signal, and the combined output from all transducers provides comprehensive signal detection capability while distributing the complexity across multiple simple components rather than one complex device

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the signal detection problem from a single-point measurement into a multi-dimensional measurement system. By arranging transducers spatially along the plumbing system, the system adds spatial dimensions to signal detection, enabling better signal characterization and noise rejection through spatial processing techniques

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If receive array processing techniques are implemented, then data throughput is improved, but processing complexity increases

Engineering Contradiction:
Improvedata throughputVSAvoidprocessing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary signal processing and feature extraction at the receiver end before full data reconstruction. By pre-processing the signals from multiple transducers (including synchronization, filtering, and initial correlation), the system prepares the data in advance, enabling faster and more efficient final processing and increasing overall data throughput

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts only the essential features and principal components from the raw signals using techniques like PCA and SVD. Instead of processing all raw data, the system identifies and extracts the most significant signal characteristics, reducing the data volume that requires complex processing while maintaining the essential information needed for accurate telemetry

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If signal processing is enhanced to overcome noise, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvedetection signal-to-noise ratioVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system applies partial signal processing by focusing computational resources on the most critical aspects of signal enhancement. Rather than performing exhaustive processing on all signal aspects, the system applies targeted processing only where needed to achieve the required detection signal-to-noise ratio, thereby minimizing processing time while maintaining measurement precision

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent implements dynamic signal processing that adapts to real-time signal conditions. The processing intensity and methods are adjusted dynamically based on the detected signal quality, noise levels, and data priorities. This allows the system to achieve high measurement precision when needed while reducing processing time when signal conditions are already favorable

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10174611B2Mud pulse telemetry systems and methods using receive array processing
Publication Date: 2019.01.08 HALLIBURTON ENERGY SERVICES INC
  • US10174611B2 patent drawing
  • US10174611B2 patent drawing
  • US10174611B2 patent drawing

AI summary

Mud pulse telemetry systems and methods may employ a downhole pulser to encode a digital telemetry data stream as pressure fluctuations in a fluid flow stream. An arrangement of spatially separated sensors acquire pressure-responsive measurements at multiple positions within the plumbing of a drill rig. A receiver collects and digitizes the measurements from the spatially separated sensors and subjects them to a principal components analysis (PCA) to determine those one or more basis vectors associated the telemetry signal. The PCA process may employ decomposition of a spatial correlation/covariance matrix or a temporal-spatial correlation/covariance tensor. The selected basis vector(s) are then used to obtain the telemetry signal for demodulation into the telemetry data stream.