Mueller-Matrix Microscope Backside Reflection Suppression

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Solution Overview

Problem

Conventional optical microscopy techniques are inadequate for characterizing two-dimensional materials and thin films due to limitations in measuring optical constants and thickness, and they struggle with suppressing backside reflections from transparent substrates or solid-liquid interfaces, leading to low measurement accuracy.

Innovation Solution

A Mueller-matrix microscope capable of phase modulation using liquid crystal devices, which combines ellipsometry with optical microscopy, incorporates a backside reflection suppression unit to achieve high-resolution measurements of two-dimensional materials and thin films by modulating and analyzing polarization states of light, thereby improving measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional optical microscopy techniques are used, then the measurement process is simple and non-destructive, but the measurement precision for thin film thickness and optical constants is insufficient

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines ellipsometry and optical microscopy into a single integrated system. The ellipsometry unit measures optical constants while the optical microscopy unit captures images, and both measurements are performed simultaneously on the same sample area. This merging allows the system to achieve high measurement precision for both thin film thickness and optical constants without requiring separate measurement processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microscope system is designed to perform multiple functions: it can measure thin film thickness, characterize optical constants, and capture morphological information all through a single integrated platform. The polarizing unit and analyzing unit enable the system to handle various measurement tasks including polarization state modulation and analysis, making the device universally applicable to different characterization needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If conventional ellipsometry is used, then the measurement precision for optical constants is adequate, but the backside reflections from transparent substrates or solid-liquid interfaces cannot be suppressed, leading to low measurement accuracy

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidbackside reflections
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful backside reflections into beneficial information by using the reflected light to characterize the substrate and interface properties. The analyzing unit measures the polarization state of light after it has interacted with both the thin film and the substrate interface, allowing the system to extract useful information about the substrate quality and interface conditions while maintaining measurement accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces an intermediary approach by measuring the polarization state changes that occur during light interaction with the sample. The polarizing unit and analyzing unit serve as intermediaries that modulate and detect the polarization state, enabling the system to distinguish between signals from the thin film and the substrate by analyzing the polarization characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If scanning electron microscope or transmission electron microscope are used, then the measurement precision for nanoscale structures is high, but the samples are destroyed in the process

Engineering Contradiction:
Improvemeasurement precisionVSAvoidsample destruction
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical electron beam system with an optical system that uses photons instead of electrons. The optical microscopy unit and ellipsometry unit work together to characterize nanoscale structures using light, which is a gentler probe that does not destroy the sample. This substitution maintains high measurement precision while preserving the sample for further analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If atomic force microscope is used, then the measurement precision for surface topography is adequate, but the scanning speed is slow and optical constants cannot be characterized

Engineering Contradiction:
Improvemeasurement precisionVSAvoidscanning speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent merges the optical measurement capabilities with the microscopy functionality to achieve both high-speed imaging and optical constant characterization simultaneously. The integrated system uses the same optical path to perform both image capture and polarization state analysis, eliminating the need for separate measurement processes and significantly improving productivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Mueller-matrix microscope enables accurate, high-resolution characterization of two-dimensional materials and thin films with a wide field-of-view, eliminating issues of small focal depth and narrow field-of-view, and enhances signal-to-noise ratio by suppressing backside reflections, allowing for contactless, rapid, and non-destructive measurements.

Implementation Method 1

a polarizing unit and an analyzing unit... the polarizing unit is configured to modulate a polarization state of a light beam

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

Mueller-matrix microscope capable of phase modulation using liquid crystal devices

Methodology Applied
Scientific EffectLiquid crystal phase modulation: Liquid Crystals

Implementation Method 3

incorporates a backside reflection suppression unit to achieve high-resolution measurements... enhancing signal-to-noise ratio by suppressing backside reflections

Methodology Applied
Scientific EffectBackside reflection suppression: Anti-Reflective Coating

Implementation Method 4

an angle of incidence of the light beam projected from the objective lens to the surface of the sample is close to the Brewster angle of the sample

Methodology Applied
Scientific EffectBrewster angle: Brewster's Angle

Implementation Method 5

a beam splitter... The beam splitter is configured to reflect the light beam in the polarizing unit so as to change a direction of propagation of the light beam

Methodology Applied
Scientific EffectBeam splitting: Reflection

Data Source

PatentUS10345568B2Mueller-matrix microscope and measurement and calibration methods using the same
Publication Date: 2019.07.09 WUHAN EOPTICS TECH CO LTD
  • US10345568B2 patent drawing
  • US10345568B2 patent drawing
  • US10345568B2 patent drawing

AI summary

A Mueller-matrix microscope, including: a polarizing unit and an analyzing unit. The polarizing unit is configured to modulate a light beam emitted from an external light source module to yield a polarized light beam, and then to project the polarized light beam on the surface of a sample to be measured. The analyzing unit is configured to analyze the polarization state of a light beam reflected from the surface of the sample, to acquire information of the sample. The analyzing unit includes a polarization state analyzer (PSA) and a backside reflection suppression (BRS) unit. The PSA unit is configured to demodulate the polarization state of the light beam; and the BRS unit is configured to suppress the backside reflections from transparent substrate.