Linear Compressor Muffler Entry Pipe Center Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional linear compressors suffer from flow loss and reduced inhale efficiency due to the eccentric alignment of the entry pipe and inhale port centers, leading to suboptimal fluid intake.

Innovation Solution

The muffler design aligns the center of the entry pipe with the inhale port of the piston, minimizing flow loss and enhancing inhale efficiency by configuring multiple inhale ports and entry pipes with their centers in line, while maintaining noise mitigation through resonance spaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the entry pipe is positioned conventionally (not aligned with inhale port center), then the muffler structure is simpler to manufacture, but flow loss increases and inhale efficiency decreases

Engineering Contradiction:
Improvemuffler structureVSAvoidinhale efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The entry pipe is positioned asymmetrically relative to the muffler body, specifically aligned with the center of the inhale port rather than the center of the piston. This asymmetric positioning optimizes fluid flow dynamics by reducing turbulence and flow loss at the critical interface between the entry pipe and inhale port, thereby improving inhale efficiency without compromising manufacturing simplicity

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If the entry pipe center is misaligned with the inhale port center, then the device complexity is reduced, but flow loss increases

Engineering Contradiction:
Improvemuffler configurationVSAvoidflow loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The alignment between the entry pipe center and inhle port center is specifically optimized at the critical local interface where fluid transitions from the muffler to the piston. This localized quality enhancement ensures smooth fluid flow and minimizes energy loss through reduced turbulence and flow resistance, while the rest of the muffler structure maintains its conventional simple configuration

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This alignment significantly reduces flow loss and improves inhale efficiency by ensuring smooth fluid flow from the entry pipe to the inhale port, thereby enhancing the overall performance of the linear compressor.

Implementation Method 1

a plurality of resonance spaces is configured to reduce the noise

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS7921845B2Muffler of linear compressor
Publication Date: 2011.04.12 LG ELECTRONICS INC
  • US7921845B2 patent drawing
  • US7921845B2 patent drawing
  • US7921845B2 patent drawing

AI summary

Disclosed herein is a muffler of a linear compressor. In the present invention, a center of an entry pipe of the muffler is in line with that of an inhale port of a piston. Therefore, a flow loss occurred when fluid is inhaled into the inhale port from the entry pipe can be reduced, and inhale efficiency can be improved. Furthermore, the plurality of inhale ports is eccentrically disposed in a front of the piston, and each center of the plurality of entry pipes is formed to be in line with that of the inhale ports. Not only the center but also the number of the inhale port and the entry pipe are agreed, on this account, the flow loss can be decreased and the inhale volume can be increased.