Motorcycle Muffler with Multi-Chamber Exhaust Paths

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Solution Overview

Problem

Conventional air exhausting devices for motorcycles struggle to simultaneously achieve a silencing effect and improve engine output due to difficulties in reducing exhaust gas pressure.

Innovation Solution

The air exhausting device features a muffler divided into multiple chambers with inlet and outlet pipes configured to create two exhaust paths of different lengths, allowing for the reduction of exhaust gas pressure and noise through distinct flow paths and pipe arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional muffler structure is used, then silencing effect is ensured, but exhaust gas pressure reduction is difficult to achieve

Engineering Contradiction:
Improveexhaust noiseVSAvoidexhaust gas pressure
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

The muffler is divided into multiple expansion chambers (first, second, and third expansion chambers) separated by partition walls. Each chamber handles specific frequency ranges of exhaust noise, allowing simultaneous pressure reduction across different bands while maintaining silencing effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different expansion chambers are designed with varying volume ratios and structural parameters optimized for specific frequency ranges. The first expansion chamber targets low frequencies, the second handles mid frequencies, and the third addresses high frequencies, enabling comprehensive noise control and pressure reduction

Inventive Principle:
Principle #35Parameter changes

2Power

If exhaust gas pressure is reduced to improve engine output, then silencing effect is compromised

Engineering Contradiction:
Improveengine outputVSAvoidexhaust noise
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The exhaust system is segmented into multiple frequency-specific chambers, each optimized for particular noise bands. This segmentation allows pressure reduction in each chamber without compromising overall silencing, as each chamber independently handles its designated frequency range

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first expansion chamber is designed with a volume ratio of 0.5-2.0 times the second expansion chamber volume, creating excessive expansion capacity for low-frequency pressure reduction. This partial over-design ensures sufficient pressure drop for engine output improvement while the other chambers compensate for noise control

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces exhaust gas pressure and noise, enhancing engine output while maintaining a silencing effect.

Implementation Method 1

a first expansion chamber, a second expansion chamber with which the outlet pipe is communicated, and a third expansion chamber

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Implementation Method 2

The first expansion chamber is adjacent to and communicated with the second expansion chamber via a first pipe. The second expansion chamber is communicated with the third expansion chamber via a second pipe. The first expansion chamber is communicated with the third expansion chamber via a third pipe.

Methodology Applied
Scientific EffectAcoustic interference: Interference

Data Source

PatentUS11174767B2Air exhausting device
Publication Date: 2021.11.16 SUZUKI MOTOR CORP
  • US11174767B2 patent drawing
  • US11174767B2 patent drawing
  • US11174767B2 patent drawing

AI summary

An air exhausting device includes an inlet pipe that couples an exhaust pipe of an engine to a muffler, an outlet pipe that is a path to discharge an exhaust gas inside the muffler to outside air, and the muffler divided into a plurality of chambers by separators. The muffler is configured of a first expansion chamber, a second expansion chamber with which the outlet pipe is communicated, and a third expansion chamber. The inlet pipe is communicated with the first expansion chamber. The outlet pipe is communicated with the second expansion chamber. The first expansion chamber is adjacent to and communicated with the second expansion chamber via a first pipe. The second expansion chamber is communicated with the third expansion chamber via a second pipe. The first expansion chamber is communicated with the third expansion chamber via a third pipe.