μ-LED Mirror-Passivation Layout for Side Emission Control

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Solution Overview

Problem

Optoelectronic components, particularly μ-LEDs, face challenges with side emission due to their small dimensions, leading to reduced quantum efficiency and increased optical crosstalk, which complicates the creation of a mirror layer with high reflectivity.

Innovation Solution

A spatial separation of the electrical passivation and optical reflector functions allows for independent optimization of these components. The epitaxial layer sequence includes a functional inner region with semiconductor layers surrounded by a dielectric passivation layer, and a mirror layer is formed separately to optimize reflectivity without compromising passivation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a metallic mirror layer is applied to cover the side walls of μ-LEDs, then side emission can be directed towards the light-emitting surface, but the reflectivity of the mirror layer is heavily dependent on the properties of the side surfaces, making it difficult to achieve high reflectivity

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidmirror layer reflectivity
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The invention separates the side wall coverage into two distinct functional segments: a dielectric passivation layer applied directly to the side walls for electrical isolation, and a metallic mirror layer applied to the horizontal surfaces for light reflection. This segmentation allows each layer to be optimized for its specific function without the compromises required when combining both functions in a single layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts the light reflection function from the side wall coverage structure. Instead of relying on the side walls themselves to provide both passivation and reflection, the reflection function is extracted and implemented through a separate mirror layer on horizontal surfaces, while the side walls are dedicated solely to passivation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Loss of energy

If measures are taken to improve quantum efficiency in the active area, then light generation is improved, but these measures complicate the creation of a mirror layer with the highest possible reflectivity

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmirror layer fabrication
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention segments the device into functionally distinct regions: the active area with its quantum efficiency optimization measures, and the mirror layer region with its reflectivity optimization measures. The dielectric passivation layer acts as a boundary that separates these two regions, allowing independent optimization of each without interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different material properties and structural characteristics to different local regions: the active area receives treatments optimized for light generation (such as specific doping profiles and layer structures), while the mirror layer region receives treatments optimized for light reflection (such as metallic coatings and flat horizontal surfaces).

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient utilization of side emission, improves quantum efficiency, and reduces optical crosstalk by allowing for optimized processing and design of both the passivation and mirror layers independently.

Implementation Method 1

Semiconductor layers configured to generate light are arranged between the first electrical contact and the second electrical contact

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a metallic mirror layer after electrical passivation, which serves as a reflector and directs the light emitted to the side towards a light-emitting surface

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS20250040326A1Optoelectronic component, optoelectronic device and method for manufacturing a component
Publication Date: 2025.01.30 AMS OSRAM INT GMBH
  • US20250040326A1 patent drawing
  • US20250040326A1 patent drawing
  • US20250040326A1 patent drawing

AI summary

In an embodiment an optoelectronic component with an epitaxial layer sequence comprises a functional inner region having a first electrical contact and a second electrical contact opposite the first electrical contact, as well as semiconductor layers arranged between the first electrical contact and the second electrical contact configured to generate light. The semiconductor layers comprise a base area that increases towards the second electrical contact. A dielectric passivation layer is arranged on the side walls of the semiconductor layers. A mirror layer surrounds the passivation layer at a distance thereby forming a gap. The second electrical contact and a plane of the gap surrounding the second electrical contact form a common light-emitting surface.