Multi-Acid Aqueous Anesthetic Formulation for High Solubility

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Solution Overview

Problem

Existing anesthetic formulations for poorly soluble drugs like bupivacaine and ropivacaine face limitations in solubility, leading to large and cumbersome infusion pumps for continuous administration, and can cause local injection site irritation due to acidic formulations.

Innovation Solution

A stable aqueous formulation of free-base anesthetics using a combination of three or more acids, such as acetic, phosphoric, and hydrochloric acid, to achieve solubilization of 100 mg/mL or more of the drug, reducing irritation and enabling smaller pump sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional solubilizing approaches using solvents, surfactants and co-solvents are used, then solubility of poorly soluble drugs is improved, but device complexity and formulation complexity increase

Engineering Contradiction:
ImprovesolubilityVSAvoidformulation complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent removes traditional solubilizing excipients (surfactants, co-solvents, lipids) from the formulation and extracts only the essential component: acid. This simplifies the formulation while maintaining enhanced solubility through acid-mediated mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a composite acid system combining multiple acids (e.g., citric acid, acetic acid, hydrochloric acid) to achieve synergistic solubilization effects, allowing high drug concentration without traditional complex excipients.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If acidic formulations are used to increase solubility of basic drugs, then solubility is improved, but local injection site irritation increases

Engineering Contradiction:
ImprovesolubilityVSAvoidinjection site irritation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes acid concentration parameters and pH levels to achieve the minimum acidity required for solubilization while staying below thresholds that cause significant injection site irritation. The multi-acid system allows fine-tuning of these parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

By combining multiple acids with different properties (weak and strong acids), the formulation achieves effective solubilization with a more balanced pH profile compared to using a single strong acid, thereby reducing irritation while maintaining solubility.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If low concentration solutions are used for continuous infusion, then injection site irritation is reduced, but pump size increases due to large required volume

Engineering Contradiction:
Improveinjection site irritationVSAvoidpump size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent dramatically changes the concentration parameter of the drug solution, achieving 100-fold or greater increases in solubility. This allows therapeutic doses to be delivered in much smaller volumes, enabling use of compact ambulatory pumps.

Inventive Principle:
Principle #35Parameter changes

4Volume of moving object

If high concentration formulations are used to reduce pump size, then pump size is reduced, but solubility limitations are exceeded

Engineering Contradiction:
Improvepump sizeVSAvoidsolubility
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The patent changes the chemical environment parameters by introducing a multi-acid system that fundamentally alters the solubility characteristics of basic drugs, enabling high concentrations (100 mg/mL or greater) that were previously unachievable.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite acid system creates a unique chemical environment that enhances drug solubility beyond what single acids or traditional excipients can achieve, allowing formulation of highly concentrated solutions.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation provides enhanced solubility and reduced irritation, allowing for effective analgesia in smaller volumes with comparable efficacy to traditional formulations, reducing pump size by up to 95% and minimizing side effects.

Implementation Method 1

Because both ropivacaine and bupivacaine are basic molecules, lowering the pH of the formulation to obtain various salt forms can have the desired effect of increasing the drug solubility in aqueous media.

Methodology Applied
Scientific EffectpH-dependent solubility:

Implementation Method 2

The solubility of bupivacaine hydrochloride monohydrate has been reported to be 40-50 mg/mL in water between pH 1.8 and 6.

Methodology Applied
Scientific EffectSalt formation:

Data Source

PatentUS11672863B2Enhanced solubility drug-containing formulations
Publication Date: 2023.06.13 UNITED THERAPEUTICS CORP
  • US11672863B2 patent drawing

AI summary

This invention describes compositions comprising at least 75 mg/mL of solubilized otherwise poorly soluble drug in an aqueous environment, wherein the composition further comprises a combination of 3 or more acids. Methods of providing analgesia, anti-pyretic effects or reducing pain in a subject presenting with a pain condition, and methods of reducing administration site irritation, inflammation or a combination thereof in a subject presenting with a pain condition, comprising the steps of administering such compositions and infusion pumps containing such compositions are also described.