Multi-acid Polymer Membranes for Proton Exchange Fuel Cells

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Solution Overview

Problem

Current proton exchange membrane fuel cells (PEMFCs) have limited ionic conductivity and water uptake due to membranes with only one sulfonic acid group, restricting their performance, especially at low relative humidity and temperatures below 100°C, and are challenging to modify to incorporate multiple acid groups.

Innovation Solution

Development of multi-acid polymers with two or more proton conducting groups, achieved by reacting amino acids with multiple sulfonic or phosphonic acids with polymer precursors in sulfonyl fluoride or sulfonyl chloride form, allowing for the creation of robust, highly acidic membranes with increased water uptake and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If membranes with only one sulfonic acid group are used, then manufacturing simplicity is maintained, but ionic conductivity and water uptake are limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidionic conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates multi-acid polymers that combine multiple acid groups (sulfonic acid, phosphonic acid, carboxylic acid) within a single polymer structure. This composite approach allows the membrane to achieve high ionic conductivity through multiple proton conduction pathways while maintaining structural integrity and manufacturability through a unified polymer synthesis process

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces multiple acid groups at specific locations within the polymer side chains rather than uniformly distributing them. By placing multiple acid groups (n≥2) at localized positions on the polymer backbone, the membrane achieves enhanced ionic conductivity in critical regions while maintaining overall structural simplicity and manufacturability

Inventive Principle:
Principle #3Local quality

2Device complexity

If membranes with only one sulfonic acid group are used, then structural simplicity is maintained, but water uptake is limited

Engineering Contradiction:
Improvestructural simplicityVSAvoidwater uptake
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The multi-acid polymer structure combines multiple hydrophilic acid groups (sulfonic, phosphonic, and carboxylic acids) within a single polymer framework. This composite acid group arrangement creates enhanced hydrophilic domains that increase water uptake capacity while maintaining the overall polymer structural simplicity and avoiding complex multi-component assemblies

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical parameters of the polymer by introducing multiple acid groups with different pKa values and hydrophilicities. This parameter modification (increasing acid group count to n≥2 and varying acid types) directly enhances water uptake capacity while maintaining structural simplicity through a single polymer synthesis approach

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple acid groups are incorporated into membranes, then ionic conductivity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveionic conductivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent concentrates multiple acid groups (n≥2) at specific locations on the polymer side chains rather than uniformly distributing them throughout the structure. This localized arrangement achieves high ionic conductivity in critical conduction regions while simplifying the overall manufacturing process by focusing functional groups in manageable locations

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The multi-acid polymer integrates multiple acid group types (sulfonic, phosphonic, carboxylic) into a single composite polymer structure. This approach achieves enhanced ionic conductivity through diverse proton conduction pathways while maintaining manufacturing simplicity by synthesizing all acid groups within one polymerization process rather than requiring separate assembly steps

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-acid membranes exhibit improved ionic conductivity, water uptake, and power density, enabling simplified humidification systems and reduced costs for PEMFCs, with applications in various ion-exchange processes and fuel cell types.

Implementation Method 1

reacting an amino acid having multiple sulfonic acids or phosphonic acids with a polymer precursor in sulfonyl fluoride form or sulfonyl chloride form in a mild base condition to produce the multi-acid polymer

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentUS10468701B2Multi-acid polymers from multifunctional amino acids and sulfonyl halide precursors and methods of making the same
Publication Date: 2019.11.05 NISSAN MOTOR CO LTD
  • US10468701B2 patent drawing
  • US10468701B2 patent drawing
  • US10468701B2 patent drawing

AI summary

Multi-acid polymers are produced having the formula R—SO2—NH—(SO3−H+)n or R—SO2—NH—(PO3−H2+)n and made from a polymer precursor in sulfonyl fluoride form or sulfonyl chloride form The R is one or more units of the polymer precursor without sulfonyl fluoride or sulfonyl chloride, n is one or more, and the multi-acid polymer has two or more proton conducting groups. A method of making the multi-acid polymers includes reacting an amino acid having multiple sulfonic acids or phosphonic acids with a polymer precursor in sulfonyl fluoride form or sulfonyl chloride form in a mild base condition to produce the multi-acid polymer having two or more proton conducting groups.