Multi-angle light scattering apparatus for particle size measurement

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Solution Overview

Problem

Light scattering methods for particle characterization, particularly dynamic light scattering (DLS), are susceptible to poor sample quality due to the R6 dependency of scattered light, leading to inaccurate size measurements of smaller particles and requiring extensive sample preparation and data rejection schemes.

Innovation Solution

An apparatus with multiple light detectors at the same angle, configured to illuminate a sample and receive scattered light, reduces measurement time by performing autocorrelation functions in parallel, and identifies and discards signals from contaminants or large particles using predetermined or dynamic rejection thresholds, thereby improving measurement precision and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single light detector is used to perform dynamic light scattering measurement, then the device complexity is low, but the measurement time is long and measurement precision is insufficient

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention divides the single detection function into multiple parallel detection channels, each with its own light detector. This segmentation allows simultaneous collection of scattered light signals from multiple angles or positions, thereby improving measurement precision while maintaining manageable device complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-angle detection to multi-angle detection by adding the angular dimension to the measurement system. Multiple detectors are positioned at different scattering angles relative to the incident beam, enabling comprehensive particle characterization through angular-dependent light scattering patterns

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple light detectors at different angles are used to perform multi-angle dynamic light scattering measurement, then the measurement precision is increased, but the measurement time is extended

Engineering Contradiction:
Improvemeasurement precisionVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The invention implements continuous simultaneous measurement across all detection channels. All multiple light detectors operate in parallel to collect scattered light signals at the same time, eliminating sequential measurement delays and achieving both high precision and fast measurement through continuous data acquisition

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If conventional light scattering methods are used with R6 dependency, then the scattered light intensity is sufficient for large particles, but the measurement accuracy of smaller particles is compromised due to aggregated material dominance

Engineering Contradiction:
Improvesize measurement accuracyVSAvoidaggregated material interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The invention applies different analysis methods to different particle size ranges. By analyzing the angular distribution of scattered light and using appropriate correlation functions for different size regimes, the system can accurately measure small particles even in the presence of aggregates, effectively addressing the R6 dependency issue through localized measurement optimization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention introduces autocorrelation analysis as an intermediary processing step between light detection and particle size determination. The autocorrelation function transforms the scattered light intensity fluctuations into particle dynamics information, enabling accurate size measurement of small particles by filtering out the dominant signal from aggregates through statistical analysis

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If data rejection schemes are used to reject highly variable count rates, then the measurement accuracy is improved, but the productivity is reduced due to extensive preparation time and potential data loss

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidmeasurement throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The invention performs preliminary quality assessment of scattered light signals using autocorrelation analysis before final data acceptance or rejection. By evaluating signal characteristics in advance through correlation functions, the system can quickly identify valid measurements without requiring extensive post-acquisition processing or conservative rejection criteria, thereby improving both accuracy and productivity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces measurement time and enhances precision by combining autocorrelation functions, allowing for faster and more accurate determination of particle size, polydispersity index, and zeta potential without the need for extensive sample preparation or data rejection.

Implementation Method 1

each light detector is configured to receive scattered light resulting from the interaction between the illuminating beam and the sample

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11747257B2Particle characterization
Publication Date: 2023.09.05 MALVERN INSTRUMENTS
  • US11747257B2 patent drawing
  • US11747257B2 patent drawing
  • US11747257B2 patent drawing

AI summary

An apparatus for particle characterisation, comprising: a sample cell for holding a sample; a light source configured to illuminate the sample with an illuminating beam and a plurality of light detectors, each light detector configured to receive scattered light resulting from the interaction between the illuminating beam and the sample along a respective detector path, wherein each respective detector path is at substantially the same angle to the illuminating beam.