Multi-Axial Bone Anchor Assembly with Flexible Saddle

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Solution Overview

Problem

Existing bone anchor systems for orthopedic implants, particularly in spinal applications, lack sufficient stability and flexibility to securely fix orthopedic implants to bone while allowing for necessary spinal motion and adjustment.

Innovation Solution

A bone anchor assembly comprising a bone anchor with a head portion, a crown member, a saddle with a channel and slots for flexibility, and a sleeve that secures the anchor in place by compressing the head portion between the crown member and the saddle, allowing for multi-axial movement and enhanced stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid bone anchor system is used to provide stable fixation, then stability and strength are improved, but flexibility and range of motion are reduced

Engineering Contradiction:
Improvefixation stabilityVSAvoidspinal motion flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The bone anchor assembly incorporates a dynamic interface between the bone anchor head and the saddle through the crown member, allowing multi-axial movement and adjustment. The crown member enables the bone anchor to move relative to the saddle in multiple directions while maintaining secure fixation, thus providing both stability and flexibility simultaneously.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a flexible bone anchor system is used to allow spinal motion, then adaptability and range of motion are improved, but fixation stability and strength are reduced

Engineering Contradiction:
Improvespinal motion flexibilityVSAvoidfixation stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system transitions from a static rigid connection to a dynamic adjustable connection. The crown member allows the bone anchor to move relative to the saddle in multiple directions (multi-axial movement) while maintaining secure fixation through the compression member that holds the crown member in place, thus providing both flexibility and stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bone anchor assembly is divided into distinct functional components: the bone anchor, crown member, saddle, and compression member. This segmentation allows each component to perform its specific function - the crown member provides flexibility through multi-axial movement while the compression member maintains fixation stability by securing the crown member between the bone anchor head and saddle.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a simple bone anchor design is used to reduce device complexity, then ease of manufacture is improved, but reliability and security of fixation are reduced

Engineering Contradiction:
Improvedevice simplicityVSAvoidfixation security
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The bone anchor assembly is divided into distinct functional components: the bone anchor with head portion, the crown member, the saddle, and the compression member. This segmentation allows each component to be manufactured independently using standard orthopedic manufacturing processes, while the assembled system provides reliable fixation through the coordinated function of all components working together.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bone anchor assembly provides improved stability and flexibility, allowing for secure fixation of orthopedic implants while enabling necessary spinal motion and adjustment, reducing the risk of disassembly and improving the load-bearing capacity.

Implementation Method 1

The bone anchor is secured in a fixed position relative to the saddle by compression of the head portion of the bone anchor between the crown member and the lower portion of the saddle created by threadingly advancing the compression member against the elongated member

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The lower portion including a plurality of slots rendering the lower portion outwardly flexible to receive the head portion of the bone anchor and inwardly flexible to secure the head portion of the bone anchor therein

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2185091B9Multi-axial bone anchor assembly
Publication Date: 2012.09.05 WARSAW ORTHOPEDIC INC
  • EP2185091B9 patent drawingFigure 1~2
  • EP2185091B9 patent drawingFigure 3
  • EP2185091B9 patent drawingFigure 4~5

AI summary

In one aspect, a bone anchor assembly is provided. The bone anchor assembly includes a bone anchor, a crown member, a saddle, and a sleeve. The bone anchor assembly is configured such that the bone anchor is moveable with respect to the saddle when the sleeve is positioned around the saddle and the bone anchor is locked relative to the saddle by compression of the head portion of the bone anchor between the crown member and a seat of the saddle. In another aspect, a system for orthopedic implantation is provided. The system includes an elongated member, a compression member, and a bone anchor assembly. In another aspect, a method of assembling a bone anchor assembly is provided.