Multi-Axis Alignment Tool Structure for Open Joint Access
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional alignment tools are limited by their planar design, lack of sufficient surfaces for object alignment, and inability to hold objects in place, leading to time-consuming alignment processes and obstructed access to the point of joinder.
Innovation Solution
The multi-axis alignment tool features interconnected alignment members with interior and exterior surfaces, alignment wings, and an access space, enabling workpiece arrangement across various axes and orientations while providing unobstructed access for operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If conventional planar alignment tools (e.g., speed squares) are used to align workpieces, then a 90-degree angle can be provided, but the tools lack flat planar edges for proper alignment and cannot hold workpieces, requiring manual holding and causing alignment changes during welding
Solution Approach 1:
The alignment tool merges multiple functions into a single integrated device: it combines alignment surfaces, workpiece holding capability, and positioning features. The first and second workpieces are held against respective alignment surfaces that provide precise angular relationships, while the tool structure itself prevents movement during welding operations.
Solution Approach 2:
The invention transitions from conventional two-dimensional planar alignment tools to a three-dimensional structure with alignment surfaces extending in multiple directions. The tool provides alignment surfaces that accommodate workpieces at various orientations and angles, enabling precise alignment in three-dimensional space rather than limited to a single plane.
2Measurement precision
If conventional alignment tools are used, then alignment can be achieved, but the process is time-consuming due to iterative alignment, removal, attachment, and realignment steps
Solution Approach 1:
The alignment tool is prepared in advance with workpieces positioned against the alignment surfaces and clamped or secured before the welding operation begins. This preliminary positioning and securing eliminates the need for iterative adjustment during the welding process, significantly reducing the time required.
Solution Approach 2:
The tool combines alignment and holding functions in a single setup, allowing workpieces to be aligned and secured simultaneously rather than through separate iterative steps. This integration of functions streamlines the workflow and improves productivity.
3Measurement precision
If conventional alignment tools are used, then alignment can be provided, but access to the point of joinder of workpieces is obstructed
Solution Approach 1:
The alignment tool is designed with segmented or open structures that allow access to the joint area. The tool may have separate alignment surfaces or modular components that can be positioned to align workpieces while leaving the joint area accessible for welding operations, rather than forming a solid barrier.
4Adaptability or versatility
If multi-axis alignment tools with interconnected members are used, then alignment across multiple axes and orientations is enabled, but device complexity increases
Solution Approach 1:
The alignment tool is designed as a universal device that can accommodate workpieces at various orientations and angles across multiple axes. The interconnected members and alignment surfaces are configured to provide versatile alignment capability for different welding configurations, reducing the need for multiple specialized tools.
Solution Approach 2:
The tool employs segmented or modular interconnected members that can be positioned and configured for different alignment requirements. This segmentation allows the complex multi-axis functionality to be achieved through simpler, standardized components rather than a monolithic complex structure.
Data Source
AI summary
Multi-axis alignment tools are described. The tools are usable to arrange workpieces across a variety of different axes and orientations and to ensure consistent and durable alignment of various workpieces while providing access for working thereon, which is not possible using conventional tools.