Multi-Axis Control Parameter Timing for Synchronized Adjustment

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Solution Overview

Problem

Existing multi-axis control systems face challenges in efficiently adjusting control parameters across multiple axes, particularly in scenarios where axes are mechanically constrained or not, leading to issues with vibration and oscillation, which can damage machinery and affect synchronization accuracy.

Innovation Solution

A multi-axis control adjustment apparatus and method that selects target axes, performs adjustment operations based on common or individual commands, and adjusts the timing of control parameter setting to ensure synchronized and accurate parameter adjustment, regardless of mechanical constraints, using a parameter adjustment apparatus with axis selection, operation execution, and control parameter setting units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If control parameters are adjusted for multiple axes simultaneously, then productivity is improved, but synchronization accuracy deteriorates due to timing differences in parameter setting

Engineering Contradiction:
Improveadjustment efficiencyVSAvoidsynchronization accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system performs preliminary actions by calculating and preparing adjusted control parameters for all target axes before actual adjustment execution. The host controller computes the adjusted parameters based on the relationship between axes, and stores them ready for simultaneous application, ensuring that all axes receive their adjusted parameters at the same timing without sequential delays

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system merges the parameter adjustment operations for multiple axes into a single simultaneous execution. By combining the adjustment operations and applying all adjusted control parameters to the target axes at the same timing through the host controller, the system achieves both high productivity and maintained synchronization accuracy

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If control parameters are adjusted without considering mechanical constraints, then adaptability is improved, but harmful factors increase due to vibration and oscillation

Engineering Contradiction:
Improveadjustment flexibilityVSAvoidvibration and oscillation
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The system incorporates feedback by detecting whether mechanical constraint relationships exist between axes before performing adjustment operations. The host controller determines the presence of mechanical constraints based on system configuration information, and uses this feedback to decide whether to execute simultaneous multi-axis adjustment or individual axis adjustment, thereby preventing vibration and oscillation while maintaining adjustment flexibility

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adapts its adjustment strategy based on the detected mechanical constraint conditions. When mechanical constraints are detected, the system switches to individual axis adjustment to prevent harmful vibrations. When no mechanical constraints exist, it employs simultaneous multi-axis adjustment for higher efficiency. This dynamic adaptation allows the system to maintain versatility while avoiding harmful factors

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11809154B2Multi-axis control adjustment apparatus, multi-axis control adjustment system, and multi-axis control adjustment method
Publication Date: 2023.11.07 YASKAWA DENKI KK
  • US11809154B2 patent drawing
  • US11809154B2 patent drawing
  • US11809154B2 patent drawing

AI summary

A multi-axis control adjustment apparatus includes adjustment axis selection circuitry configured to select a plurality of target axes among a plurality of axes each of which represents a combination of a motor and a motor control device configured to control the motor according to a control parameter of the motor control device, adjustment operation execution circuitry configured to perform adjustment operations in each of which the control parameter is adjusted with respect to each of the plurality of target axes, and first control parameter setting circuitry configured to change, according to the adjustment operations, timing at which the control parameter is set with respect to each of the plurality of target axes.