Multi-axis Sensor Using Capacitance and Resistance Detection

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Solution Overview

Problem

Existing external force sensors are costly due to complex manufacturing processes and require multiple electrodes to measure forces along multiple axes, increasing complexity and production costs, while precision sensors are unaffordable for quality improvement in products.

Innovation Solution

A hybrid type multi-axis sensor with a pair of electrodes positioned to face each other, embedded in a dielectric elasticity member, which measures changes in capacitance and resistance values to detect external forces along multiple axes, distinguishing between horizontal and vertical components using a processor for calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a plurality of electrodes is used to measure force along multiple axes, then measurement capability is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvemulti-axis force measurement capabilityVSAvoidnumber of electrodes
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A single electrode structure performs multiple measurement functions by detecting both capacitance changes (for vertical force component) and resistance changes (for horizontal force component), eliminating the need for separate electrodes for each axis measurement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines capacitance sensing and resistance sensing functions into a single integrated electrode system, where the same electrode structure provides both measurement modalities through different physical principles

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If precision sensors are used to improve product quality, then measurement accuracy is improved, but production cost increases

Engineering Contradiction:
Improveforce measurement accuracyVSAvoidproduction cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical sensor structures with an electrical field-based sensing system that uses capacitance and resistance measurements, simplifying manufacturing while maintaining precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention measures force by detecting changes in electrical parameters (capacitance and resistance values) rather than using complex mechanical measurement systems, enabling precise measurement at lower production costs

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a simple sensor structure is used, then manufacturing cost is reduced, but measurement capability is limited

Engineering Contradiction:
Improveproduction costVSAvoidmulti-axis force measurement capability
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent extracts multiple measurement dimensions (vertical and horizontal force components) from a single simple electrode structure by monitoring different electrical parameters (capacitance for vertical, resistance for horizontal), achieving multi-axis measurement capability without complex hardware

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves precise measurement of external force components in a simple structure with reduced production costs by using a pair of electrodes to measure forces in 2-axe directions, enhancing the competitiveness and affordability of force sensors.

Implementation Method 1

configured to detect a change of capacitance value between the pair of electrodes

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

configured to detect a change of capacitance value between the pair of electrodes and a change of resistance value of the elasticity member

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS9003898B2Multi-axis sensor
Publication Date: 2015.04.14 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US9003898B2 patent drawing
  • US9003898B2 patent drawing
  • US9003898B2 patent drawing

AI summary

Provided herein is a multi-axis sensor including: a pair of electrodes positioned such that at least partial areas thereof face each other; an elasticity member having one of the pair of electrodes installed in its upper portion and another of the pair of electrodes installed in a lower portion; and a sensor unit electrically connected with the pair of electrodes, and configured to detect a change of capacitance value between the pair of electrodes and a change of resistance value of the elasticity member.