Multi-Baffled Firearm Suppressor Heat Dissipation

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Solution Overview

Problem

Firearm suppressors cause excess heat buildup leading to the 'mirage' effect and elevated internal pressures in autoloading firearms, resulting in mechanical malfunctions and rearward venting of exhaust gases, which can be detrimental to the operator and the firearm's performance.

Innovation Solution

A multi-baffled suppressor design featuring a plurality of baffled exhaust gas tubes positioned within fluted spiral structures that follow a rifling pattern, allowing for efficient heat dissipation and rapid pressure reduction, with exhaust gases venting forward to minimize thermal transmission to the outer wall and reduce rearward gas venting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional suppressor design with baffled pathways is used to reduce noise, then noise reduction is improved, but heat buildup increases causing mirage effect

Engineering Contradiction:
Improvenoise reductionVSAvoidheat buildup
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The suppressor is divided into multiple separate baffles (first baffle, second baffle, third baffle) arranged in series, creating segmented pathways that distribute heat dissipation across multiple surfaces rather than concentrating it in a single location, reducing overall heat buildup

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffles are positioned at different angular orientations (e.g., 45 degrees, 90 degrees, 135 degrees) relative to the central axis, utilizing angular/dimensional arrangement to maximize surface area for heat dissipation while maintaining compact linear form factor

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If suppressor is used to capture exhaust gases, then noise is reduced, but internal pressure increases causing mechanical malfunctions

Engineering Contradiction:
Improvenoise reductionVSAvoidinternal pressure
Core Design Contradiction:
Object-affected harmful factorsVSStress or pressure

Solution Approach 1:

Multiple baffles create segmented chambers that progressively reduce pressure at each stage, allowing controlled pressure dissipation throughout the suppressor length rather than sudden pressure buildup

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Exhaust gases are extracted and redirected through specific pathways defined by the baffles, removing high-pressure gases from the main central axis and channeling them through pressure-reducing pathways

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If suppressor captures exhaust gases, then noise is reduced, but rearward venting of gases occurs affecting operator safety

Engineering Contradiction:
Improvenoise reductionVSAvoidrearward gas venting
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

Instead of allowing exhaust gases to vent rearward toward the operator, the baffle design redirects gases to vent forward through the muzzle end, inverting the traditional venting direction to improve operator safety

Inventive Principle:
Principle #13The other way round (Inversion)

4Object-affected harmful factors

If suppressor structure is added to firearm, then noise reduction is improved, but device complexity increases

Engineering Contradiction:
Improvenoise reductionVSAvoidsuppressor structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Multiple baffles are nested within the cylindrical suppressor housing in a compact arrangement, with each subsequent baffle positioned within the space created by previous baffles, maximizing functionality within minimal external dimensions

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the 'mirage' effect, minimizes thermal transmission, and prevents mechanical malfunctions in autoloading firearms by efficiently dissipating heat and reducing internal pressures, ensuring safer and more reliable firearm operation.

Implementation Method 1

these tubes may be contained within fluted spiral structures that follow a rifling pattern about a central axis along the longitudinal length of the suppressors' inner body wall

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

A multi-baffled suppressor design featuring a plurality of baffled exhaust gas tubes positioned within fluted spiral structures that follow a rifling pattern, allowing for efficient heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

suppressors are mechanical pressure reduction devices that contain a center through-hole to allow passage of the projectile... induce pressure loss across the device

Methodology Applied
Scientific EffectPressure drop: Pressure Drop

Implementation Method 4

baffle structures within a suppressor provide the 'tortured' pathways which act to restrain the flow of propellant gasses and thereby reduce the energy signature of said gasses

Methodology Applied
Scientific EffectFlow resistance: Drag

Data Source

PatentUS11428489B2Multi-baffled firearm suppressor
Publication Date: 2022.08.30 TRUE VELOCITY IP HOLDINGS LLC
  • US11428489B2 patent drawing
  • US11428489B2 patent drawing
  • US11428489B2 patent drawing

AI summary

A sound suppressor, comprising an elongate tubular housing, a projectile entrance passage at a rearward portion of the elongate tubular housing, and a plurality of tubes positioned within the elongate tubular housing. In at least one example, the plurality of tubes may be offset from the elongate tubular housing and offset from a central axis of the elongate tubular housing.