Multi-Battery Power Cutter Layout for Stable High-Output Handling

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Solution Overview

Problem

Conventional power cutters often have insufficient output power and operating time due to the use of a single battery pack, and the addition of multiple battery packs increases weight, compromising user maneuverability.

Innovation Solution

A power cutter design featuring multiple detachably attached battery packs that supply electric power to an electric motor, with a grip and main switch configuration that stabilizes the device by positioning the center of gravity close to the grip, allowing for increased output and operating time while maintaining maneuverability through balanced weight distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple battery packs are attached to increase output power and operating time, then the weight of the power cutter increases, but user maneuverability is degraded

Engineering Contradiction:
Improveoutput powerVSAvoiduser maneuverability
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The power supply system is segmented into multiple detachable battery packs that can be attached to the body. This allows the output power to be increased by adding more battery packs while maintaining the ability to detach them, thus balancing power requirements with maneuverability needs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery pack configuration is made dynamic and adjustable. Users can attach or detach battery packs based on operational requirements, allowing the power cutter to adapt between high-power modes (with multiple packs) and maneuverability modes (with fewer or no packs), resolving the contradiction between power and ease of operation.

Inventive Principle:
Principle #15Dynamics

2Duration of action of moving object

If multiple battery packs are attached to extend operating time, then the weight of the power cutter increases, but user maneuverability is degraded

Engineering Contradiction:
Improveoperating timeVSAvoiduser maneuverability
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The power supply is divided into multiple detachable battery packs, allowing users to extend operating time by attaching additional packs when needed, while maintaining the option to use fewer packs for lighter tasks, thus preserving maneuverability when extended operating time is not required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery configuration allows dynamic adjustment of operating time based on task requirements. Users can attach multiple battery packs for extended operation or detach them for improved maneuverability, making the system adaptable to different working conditions.

Inventive Principle:
Principle #15Dynamics

3Power

If multiple battery packs are attached to increase output power, then the weight of the power cutter increases, but device stability is affected

Engineering Contradiction:
Improveoutput powerVSAvoiddevice stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The battery packs are positioned in specific locations on the body with consideration for weight distribution. The design ensures that even when multiple battery packs are attached, their placement maintains a balanced center of gravity, preserving device stability while enabling increased output power.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The power cutter achieves enhanced output power and extended operating time by using multiple battery packs connected in series or parallel, with a stable posture due to optimized weight distribution, ensuring improved user handling.

Implementation Method 1

a plurality of battery packs detachably attached to the body and configured to supply electric power to the electric motor

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a body configured to rotatably support the disk blade about a rotation axis and comprising an electric motor for rotationally driving the disk blade

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230330893A1Multiple battery pack power cutter device
Publication Date: 2023.10.19 MAKITA CORP
  • US20230330893A1 patent drawing
  • US20230330893A1 patent drawing
  • US20230330893A1 patent drawing

AI summary

A power cutter disclosed herein may include: a disk blade; a body configured to rotatably support the disk blade about a rotation axis and comprising an electric motor for rotationally driving the disk blade; a plurality of battery packs detachably attached to the body and configured to supply electric power to the electric motor; a grip disposed on the body and configured to be gripped by a user; and a main switch disposed on the grip and configured to electrically connect the plurality of battery packs to the electric motor when the user activates the main switch; wherein a central axis of the grip extends along a reference plane which is perpendicular to the rotation axis of the disk blade, and a distance from the reference plane to the disk blade is less than or equal to 1.5 times a width of the grip.