Multi-beam Laser Driver Correcting Output Differences

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Solution Overview

Problem

Existing multi-beam light sources with multiple light emitting elements face challenges in correcting relative output differences between individual elements, leading to non-uniform irradiation intensity, which affects image quality in electrophotographic image forming processes.

Innovation Solution

A multi-beam light source driving device with a driver and correction parallel units that generate and adjust control signals using pulse density modulation and low-pass filtering to equalize light emitting power across multiple light emitting elements, addressing individual differences and ensuring uniform irradiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a multi-beam light source with multiple light emitting elements is used to speed up exposure processing, then productivity is improved, but device complexity increases due to the need to correct relative output differences between individual elements

Engineering Contradiction:
Improveexposure processing speedVSAvoidcorrection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The correction system is segmented into multiple independent correction units, with each unit corresponding to one light emitting element. Each correction unit independently processes the correction signal for its associated element, allowing parallel correction operations that match the parallel beam structure and avoid centralized complexity bottlenecks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The correction units are designed with universal functionality, where each unit can process correction signals for its corresponding light emitting element using the same operational amplifiers and filtering circuits. This multi-functional design allows the system to handle multiple elements with identical correction mechanisms, reducing overall system complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If correction values are converted using a DA converter to control light emitting power, then manufacturing precision is improved by correcting relative output differences, but object-generated harmful factors increase due to ripple in the analog signal

Engineering Contradiction:
Improvelight emitting power uniformityVSAvoidsignal ripple
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

An operational amplifier is introduced as an intermediary component between the DA converter and the light emitting element. This operational amplifier acts as a buffer and signal conditioning stage that isolates the ripple from the DA converter while providing stable control voltage to the light emitting element, thus eliminating the harmful ripple effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the electrical parameters of the control signal by using operational amplifiers to adjust voltage levels and filtering circuits to modify frequency characteristics. By changing these parameters through active filtering, the ripple frequency components are attenuated while the useful control signal is preserved, achieving ripple reduction without sacrificing correction precision.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a low-pass filter is applied to reduce ripple in the analog signal, then reliability is improved by reducing harmful ripple effects, but device complexity increases due to additional filtering components

Engineering Contradiction:
Improveimage quality consistencyVSAvoidfiltering circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filtering function is merged with the existing operational amplifier-based correction units. The low-pass filtering is integrated into the same circuitry that performs the correction signal amplification, combining multiple functions (amplification, filtering, and signal conditioning) into a single unified correction unit for each light emitting element. This reduces overall device complexity by eliminating separate filtering stages.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively corrects relative output differences, enhancing the uniformity of light irradiation and improving image quality by digitally adjusting the light emitting power of each element, thereby reducing ripple effects and maintaining image consistency.

Implementation Method 1

a first pulse signal which is a pulse density modulation signal according to the multiplication result by the first multiplier

Methodology Applied
Scientific EffectPulse density modulation:

Implementation Method 2

the first filter applies low-pass filter processing to the first pulse signal to thereby generate the first control signal including the first correction component

Methodology Applied
Scientific EffectLow-pass filtering: Filter (electronic)

Implementation Method 3

a light source including a light emitting element that emits a light beam, for example, a laser diode that emits a laser beam as a light beam

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11415908B2Multi-beam light source driving device and image forming apparatus including same, and multi-beam light source driving method
Publication Date: 2022.08.16 SHARP KK
  • US11415908B2 patent drawing
  • US11415908B2 patent drawing
  • US11415908B2 patent drawing

AI summary

A light source according to the present invention is for an exposure device of a multifunction peripheral and includes a multi-beam light source. Two laser diodes included in the multi-beam light source are individually driven by a laser driver. Reference signals Vref1 and Vref2 used to control the light emitting power of the laser diodes are individually generated by two reference signal generation circuits. The reference signals Vref1 and Vref2 are each generated by processing including digital calculation, and at least one of the reference signals Vref1 and Vref2 includes a component for correcting the relative output difference of the laser diodes.