Multi-Bit Scan Chain Segmentation for Precise Defect Diagnosis

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Solution Overview

Problem

Existing scan techniques for integrated circuits with multi-bit flip-flops are inadequate as they limit diagnostic resolution, failing to accurately identify defects within multi-bit cells, leading to incomplete testing of integrated circuits.

Innovation Solution

A scan chain configuration with multi-bit cells and multiplexers that allow flexible diagnostic resolution, enabling precise identification of defect locations by selectively bypassing subsets of cell stages using controlled chain test patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multi-bit flip-flops are used to increase storage capacity, then the number of gates per chip increases, but the diagnostic resolution decreases and defect identification becomes inaccurate

Engineering Contradiction:
Improvestorage capacityVSAvoiddiagnostic resolution
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The multi-bit flip-flop is segmented into multiple single-bit flip-flops, each with its own scan chain. This allows independent testing of each bit position, restoring diagnostic resolution to the single-bit level while maintaining the multi-bit storage capacity. The segmentation enables precise identification of which specific bit is defective rather than treating the entire multi-bit cell as a single unit.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If standard test vectors are used for core cells, then testing can be performed, but internal connections between cells become inaccessible and testing completeness deteriorates

Engineering Contradiction:
Improvetesting applicabilityVSAvoidtesting completeness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Scan chains are introduced as intermediary structures that provide access to internal connections between core cells. The scan chains allow test vectors to be shifted into the internal flip-flops and for test responses to be shifted out, making previously inaccessible internal connections available for testing while maintaining compatibility with standard test vectors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250231235A1Scan chains with multi-bit cells and methods for testing the same
Publication Date: 2025.07.17 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250231235A1 patent drawing
  • US20250231235A1 patent drawing
  • US20250231235A1 patent drawing

AI summary

A circuit includes a scan chain comprising a cell structure, wherein the cell structure comprises a first plural number (N) of stages, and each of the stages is configured to store a bit. The circuit includes a second plural number(S) of multiplexers operatively coupled to the scan chain, wherein the S is determined as N/M, where the M represents a diagnostic resolution. The multiplexers are each configured to receive a respective one of S control signals to selectively bypass a corresponding subset of the stages.