Multi-Burner Cooktop Control for Even Griddle Heat Distribution

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Solution Overview

Problem

Cooktop appliances with multiple gas burners face challenges in evenly heating a griddle due to uneven heat distribution, leading to 'hot spots' and difficulties in balancing heat output, which can result in uneven cooking and potential overheating.

Innovation Solution

A cooktop appliance with a panel featuring two burner assemblies and control valves, allowing for single-burner or multi-burner modes, where the controller independently or cooperatively positions the valves to manage gas flow and heat output across multiple burners for even griddle heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple gas burners are used to heat a griddle, then the heating area is increased, but heat distribution becomes uneven creating hot spots

Engineering Contradiction:
Improveheating areaVSAvoidheat distribution uniformity
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent combines multiple burner assemblies (first and second burners) to operate cooperatively as a single heating unit. The controller synchronizes the operation of multiple burners to function as one integrated heat source, distributing heat more evenly across the griddle surface and eliminating hot spots while maintaining increased heating area.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple burners operate independently, then each burner can be controlled separately, but balancing heat output becomes difficult

Engineering Contradiction:
Improvecontrol flexibilityVSAvoidheat balancing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller monitors and regulates the operation of multiple burner assemblies, adjusting their individual outputs to achieve balanced heat distribution. By implementing control feedback mechanisms, the system automatically compensates for variations in burner performance, making heat balancing straightforward while preserving independent control capability for each burner.

Inventive Principle:
Principle #23Feedback

3Area of stationary object

If an integrated griddle is used over multiple burners, then heat coverage is improved, but airflow to burners is blocked

Engineering Contradiction:
Improveheat coverage areaVSAvoidairflow blockage
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The griddle is designed as a segmented or modular structure that allows airflow to pass through or around it to the burner assemblies. By dividing the griddle into sections with airflow channels or gaps, the system maintains adequate oxygen supply for combustion while still providing broad heat coverage across the cooking surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures consistent and even heat distribution across a griddle placed over multiple burners, preventing overheating and ensuring uniform cooking results.

Implementation Method 1

The heated portions utilize one or more heating sources to output heat... burners may be included with each heated portion

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

The first control valve may be in fluid communication with the first burner assembly to selectively direct a flow of gas thereto

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS10429075B2Cooktop appliance and methods of operation
Publication Date: 2019.10.01 HAIER US APPLIANCE SOLUTIONS INC
  • US10429075B2 patent drawing
  • US10429075B2 patent drawing
  • US10429075B2 patent drawing

AI summary

A cooktop appliance and methods of operation are provided herein. The cooktop appliance may include a panel comprising a top surface and a bottom surface, a first burner assembly, a second burner assembly, a first control valve, a second control valve, and a controller. The first burner assembly may include a first burner extending at least partially above the top surface of the panel. The second burner assembly may be spaced apart from the first burner assembly on the panel. The second burner assembly may include a second burner extending at least partially above the top surface of the panel. The first control valve may be in fluid communication with the first burner assembly to selectively direct a flow of gas thereto. The second control valve may be in fluid communication with the second burner assembly to selectively direct a flow of gas thereto.