Multi-Cation LLZO Garnet Electrolyte for Stable High Li-Ion Conductivity

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Solution Overview

Problem

Current solid-state lithium batteries face challenges with sulfide-based solid electrolytes due to safety concerns and limited electrochemical stability, while oxide-based electrolytes have lower ionic conductivities and higher costs, necessitating the development of more stable and cost-effective lithium garnet compositions for all-solid-state batteries.

Innovation Solution

The introduction of multi-dopant species into the Zr4+ and La3+ sites of the Li7La3Zr2O12 material, specifically co-doping with elements like Na+, K+, Mg2+, Ca2+, Y3+, and Sb5+, to stabilize the cubic phase and maintain nominal Li concentrations, thereby increasing configurational entropy and reducing material costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide-based solid electrolytes are used, then ionic conductivity is improved, but safety and electrochemical stability deteriorate

Engineering Contradiction:
Improveionic conductivityVSAvoidsafety and electrochemical stability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces expensive and unstable sulfide-based electrolytes with cost-effective oxide-based garnet materials (LLZO) that provide long-term stability and safety. The doping strategy with Al3+, Fe3+, Ga3+ creates a stable cubic phase that maintains functionality over time without the degradation issues of sulfide materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the crystal structure parameters by stabilizing the cubic phase of LLZO through substitutional doping. The dopants (Al3+, Fe3+, Ga3+) change the lattice parameters and electronic structure, enabling the material to achieve high ionic conductivity comparable to sulfides while maintaining the electrochemical stability of oxides.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If oxide-based solid electrolytes are used, then safety and electrochemical stability are improved, but ionic conductivity deteriorates

Engineering Contradiction:
Improvesafety and electrochemical stabilityVSAvoidionic conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the crystal phase from tetragonal to cubic by controlling doping concentrations and sintering conditions. The cubic phase has higher symmetry and more open lithium ion pathways, increasing ionic conductivity from ~10^-5 S/cm (tetragonal) to >10^-3 S/cm (cubic), while maintaining oxide stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite doping structures where multiple dopants (Al3+, Fe3+, Ga3+) are incorporated into the LLZO lattice simultaneously. This composite approach synergistically stabilizes the cubic phase and creates defect structures that enhance lithium ion transport, achieving conductivity levels previously only attainable with sulfides.

Inventive Principle:
Principle #40Composite materials

3Reliability

If La is used in garnet material, then ionic conductivity is improved, but cost and rarity worsen

Engineering Contradiction:
Improveionic conductivityVSAvoidcost and availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent substitutes expensive lanthanum (La) with abundant and cheaper alkaline earth metals (Ca2+, Sr2+, Ba2+) at specific lattice sites. This partial substitution reduces material cost while the doping-induced cubic phase stabilization maintains high ionic conductivity, making the electrolyte economically viable for large-scale battery production.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the compositional parameters of the garnet structure by replacing La3+ with divalent cations (Ca2+, Sr2+, Ba2+). This substitution requires charge compensation mechanisms that create lithium vacancies, which paradoxically enhance ionic conductivity by providing additional hopping sites while reducing reliance on expensive rare earth elements.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If doping strategies are applied to stabilize cubic phase, then phase stability is improved, but Li-ion conductivity deteriorates

Engineering Contradiction:
Improvecubic phase stabilityVSAvoidLi-ion conductivity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies doping selectively at specific lattice positions (Al3+ at Li sites, Fe3+ at Zr sites, Ga3+ at Li sites) rather than uniform substitution. This localized doping approach stabilizes the cubic phase through structural distortion while minimizing blockage of lithium ion conduction pathways, maintaining high ionic conductivity despite phase stabilization.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes dopant concentration parameters within specific ranges (e.g., 0.05 < x < 0.20 for Al3+ content) to achieve the optimal balance between cubic phase stability and ionic conductivity. Below this range, the cubic phase is insufficiently stabilized; above this range, lithium site blocking reduces conductivity. The precise parameter control resolves the contradiction.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the stability and ionic conductivity of lithium garnet compositions, achieving unprecedented concentrations of previously unstable elements and reducing the overall cost of solid electrolytes for lithium batteries while maintaining the cubic phase, thus improving the safety and performance of solid-state batteries.

Implementation Method 1

The introduction of multi-dopant species into the Zr4+ and La3+ sites of the Li7La3Zr2O12 material, specifically co-doping with elements like Na+, K+, Mg2+, Ca2+, Y3+, and Sb5+, to stabilize the cubic phase and maintain nominal Li concentrations, thereby increasing configurational entropy

Methodology Applied
Scientific EffectConfigurational entropy:

Implementation Method 2

Solid-state lithium-ion conductors (SSLICs) with high ionic conductivities play an important role in SSBs. The cubic Li-garnet Li7La3Zr2O12 is a desirable composition as its Li-ion conductivity is 2 orders of magnitude higher than its tetragonal counterpart phase.

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS20240145766A1Low-Cost Multi-Cationic Li-Garnet as a Solid-State Ionic Conductor for Lithium Batteries
Publication Date: 2024.05.02 SAMSUNG ELECTRONICS CO LTD
  • US20240145766A1 patent drawing
  • US20240145766A1 patent drawing
  • US20240145766A1 patent drawing

AI summary

A lithium garnet material has the formula Li7-wLa3-x(Ax1Bx2Cx3)Zr2-y(Cy1Dy2Ey3)O12, where −0.2≤w≤0.2, A is one or a combination of Na+ and K+, B is one or a combination of two or more of Mg2+, Ca2+, Sr2+, and Ba2+, and C is one or a combination of two or more of Y3+, Sc3+, and Ce3+ on the La3+ site, and D is one or a combination of two or more of Si4+, Sn4+, Ti4+, and Ce4+ and E is one or a combination of two or more of Sb5+, Bi5+, Ta5+, and Nb5+ on the Zr4+ site, 0&lt;x&lt;2, 0&lt;y&lt;2, and x1+x2+x3=x and y1+y2+y3=y either satisfy a charge balance mechanism with their respective doping site or satisfy any combination that maintains the charge neutrality of the material.