Multi-cell Power Converter Dynamic Cell Activation

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Solution Overview

Problem

Existing power conversion methods face challenges in efficiently managing power conversion processes, particularly in minimizing losses and optimizing the operation of power converter cells based on changing voltage levels and power reference signals.

Innovation Solution

A power converter circuit with multiple converter cells, where a controller selectively operates cells in active or inactive modes based on the level of a power reference signal or periodic voltage changes, allowing the number of active cells to adjust dynamically within a voltage period.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If all converter cells are operated continuously, then power conversion capacity is maintained, but energy losses increase

Engineering Contradiction:
Improvepower conversion lossesVSAvoidpower conversion capacity
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent implements dynamic operation of converter cells by selectively switching cells between active and inactive modes based on real-time power reference signal levels. The controller adjusts the number of active cells dynamically, allowing the system to adapt its power conversion capacity to match actual load requirements, thereby reducing energy losses when full capacity is not needed while maintaining sufficient productivity when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by adjusting the number of active converter cells based on the power reference signal level. When the power reference signal indicates lower power requirements, the system reduces the number of active cells, effectively changing the operational state from full-capacity mode to reduced-capacity mode, thus optimizing the balance between energy losses and power conversion capacity.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the number of active converter cells is reduced, then energy losses are minimized, but power conversion capacity decreases

Engineering Contradiction:
Improveconverter cell lossesVSAvoidpower conversion capacity
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The controller uses feedback from the power reference signal to dynamically adjust the number of active converter cells. The power reference signal provides real-time information about power requirements, and the controller responds by activating or deactivating appropriate numbers of converter cells, ensuring that power conversion capacity matches actual needs while minimizing energy losses during low-demand periods.

Inventive Principle:
Principle #23Feedback

3Productivity

If converter cells are selectively activated based on power reference signal levels, then operational efficiency is improved, but control complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system is segmented into a controller that manages the activation and deactivation of individual converter cells based on power reference signal levels. This segmentation allows for simplified control logic where the controller independently manages each cell's operational state, improving operational efficiency through selective activation while keeping the control complexity manageable through modular decision-making for each cell.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9762134B2Multi-cell power conversion method and multi-cell power converter
Publication Date: 2017.09.12 INFINEON TECH AUSTRIA AG
  • US9762134B2 patent drawing
  • US9762134B2 patent drawing
  • US9762134B2 patent drawing

AI summary

A method includes converting power by a power converter comprising a plurality of converter cells, and selectively operating at least one converter cell of the plurality of converter cells in one of an active and an inactive mode based on a level of a power reference signal.