Multi-Chamber Na-NiCl2 Cell Structure for Higher Power Density

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Solution Overview

Problem

Current Sodium Nickel Chloride (Na—NiCl2) high temperature batteries have lower power densities and limitations on size reduction due to their design and size constraints.

Innovation Solution

A modified multi-chamber design for high temperature batteries, featuring at least two distinct cathode chambers and a separator with a hollow structure and multiple walls, which enables ion transfer and increases the available surface area for sodium ion exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional Na-NiCl2 battery design is used, then battery structure is simple, but power density is low and size reduction is limited

Engineering Contradiction:
Improvepower densityVSAvoidbattery structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The battery is divided into multiple cathode chambers (first cathode chamber, second cathode chamber) separated by a separator with hollow structure. This segmentation increases the total cathode surface area available for electrochemical reactions, thereby increasing power density while maintaining a manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hollow structure of the separator is utilized to define an anode chamber within the separator itself, creating a nested configuration where the anode chamber is embedded within the separator structure. This nesting approach maximizes space utilization and increases power density without proportionally increasing overall battery size or complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If battery size is reduced, then portability improves, but power density decreases due to design limitations

Engineering Contradiction:
Improvebattery sizeVSAvoidpower density
Core Design Contradiction:
Volume of moving objectVSPower

Solution Approach 1:

The separator is designed with a hollow three-dimensional structure that defines an anode chamber, transitioning from a simple planar separator to a volumetric structure. This dimensional change allows the anode to be positioned within the separator's hollow space, increasing the effective surface area for ion exchange per unit volume and enabling higher power density in a compact size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The separator employs a hollow structure that provides increased surface area for ion transfer between cathode and anode chambers. This porous-like structure allows efficient ion transport while maintaining compact dimensions, enabling high power density in a reduced battery size

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multi-chamber design enhances power density and allows for size reduction by increasing the surface area for sodium ion exchange, reducing ohmic resistance, and improving the separator's surface area to cathode volume ratio.

Implementation Method 1

a separator having a hollow structure enclosed between a first wall and a second wall, wherein the separator is configured to enable ion transfer between the first wall and the second wall

Methodology Applied
Scientific EffectIon transfer: Ion Exchange

Implementation Method 2

The at least one separator electrically insulates the at least one cathode chamber from the at least one anode chamber

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS12283665B2High temperature batteries
Publication Date: 2025.04.22 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US12283665B2 patent drawing
  • US12283665B2 patent drawing
  • US12283665B2 patent drawing

AI summary

The present disclosure discloses a high temperature cell system. The cell system may comprise at least two distinct cathode chambers. The cell system may further comprise a separator having a hollow structure enclosed between a first wall and a second wall, wherein the separator is configured to enable ion transfer between the first wall and the second wall. Further the hollow structure of the separator may define at least one anode chamber. The cell system may comprise a base configured to provide a common sealing to the at least two cathode chambers and the separator at one first end and second end respectively.