Multi-Chamber Refrigerator Airflow Control Without Movable Dampers

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Solution Overview

Problem

Refrigerator appliances with multiple chilled chambers face challenges in maintaining different temperatures and varying cooling needs without the complexity and expense of movable dampers, as they share a common cooling source, leading to issues with air pressure and airflow control between chambers.

Innovation Solution

A refrigerator design featuring a cabinet with an evaporator chamber, two chilled chambers, and fans that allow for selective cooling operations through a controller, which activates fans to create positive stagnation pressure in one chamber, preventing airflow through a return line to the other, eliminating the need for dampers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multiple chilled chambers share a common cooling source, then cooling efficiency and economy are improved, but temperature control precision and airflow separation deteriorate

Engineering Contradiction:
Improvecooling efficiencyVSAvoidtemperature control precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent segments the airflow control by providing separate fans for each chilled chamber while maintaining a common evaporator. Each fan can be independently controlled to regulate airflow to its respective chamber, enabling precise temperature control for each chamber while sharing the common cooling source. This segmentation of airflow control resolves the contradiction by allowing independent temperature management without requiring separate evaporators.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If movable dampers are used to control airflow between chambers, then temperature differential control is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvetemperature differential controlVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex movable damper mechanism from the system. Instead of using dampers to control airflow, the invention relies on the natural pressure differentials created by the evaporator fans and the return air pathways. This removal of the damper component significantly reduces device complexity and manufacturing costs while maintaining the ability to control temperature differentials between chambers through fan speed regulation and return air management.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If movable dampers are installed to seal chambers, then airflow separation is improved, but manufacturing cost and parts quantity increase

Engineering Contradiction:
Improveairflow separationVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent removes the expensive and complex movable damper components from the design. Airflow separation is achieved through the strategic placement of return air inlets and outlets, along with pressure differential management using independently controlled fans. This approach maintains effective airflow separation between chambers while dramatically reducing manufacturing costs and the number of moving parts required.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If dampers and heaters are added to prevent freezing, then reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedamper reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent eliminates the damper component entirely, which removes the reliability issue of dampers freezing shut. Since there are no movable dampers to freeze, the associated heating elements and control mechanisms are also unnecessary. The system achieves reliable airflow control through fixed return air pathways and fan-based pressure management, significantly reducing device complexity while maintaining or improving overall system reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables separate and efficient cooling of multiple chambers without the need for dampers, maintaining desired temperatures while preventing backflow and reducing complexity and costs.

Implementation Method 1

A typical sealed system includes an evaporator and a fan, the fan generating a flow of air across the evaporator and cooling the flow of air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

activates fans to create positive stagnation pressure in one chamber, preventing airflow through a return line to the other

Methodology Applied
Scientific EffectPositive stagnation pressure: Pressure Increase

Data Source

PatentUS11079160B2Refrigerator appliances having multiple fluidly-connected, chilled chambers
Publication Date: 2021.08.03 HAIER US APPLIANCE SOLUTIONS INC
  • US11079160B2 patent drawing
  • US11079160B2 patent drawing
  • US11079160B2 patent drawing

AI summary

A refrigerator appliance, as provided herein, may include a cabinet, a first liner, a second liner, a first fan, a second fan, and a return line. The cabinet may define an evaporator chamber. The first liner may be attached to the cabinet and may define a first chilled chamber having a primary air inlet, a secondary air inlet, and an air outlet. The second liner may be attached to the cabinet and may define a second chilled chamber spaced apart from the first chilled chamber, the second chilled chamber having an air inlet and an air outlet. The return line may extend in fluid communication from the air outlet of the second chilled chamber to the secondary air inlet of the first chilled chamber.