Multi-Channel Microwave Generator for Uniform Heating

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Solution Overview

Problem

Current microwave generators for ovens, particularly those using magnetrons, suffer from fixed wavelength emission leading to uneven heating and inability to adjust power continuously, while semiconductor-based generators are costly for consumer devices due to high manufacturing costs.

Innovation Solution

A microwave generator with multiple channels, each with its own amplifier circuit and antenna, allowing for adjustable power distribution and frequency operation, along with improved cooling and power measurement systems to enhance energy efficiency and heat distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a magnetron is used to generate microwaves, then the structure is simple and cost is low, but the wavelength is fixed and power cannot be adjusted continuously

Engineering Contradiction:
Improvemanufacturing costVSAvoidpower adjustment capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The microwave generator is divided into multiple independent channels, each with its own amplifier circuit and antenna. This segmentation allows each channel to operate independently with adjustable power levels, enabling continuous power adjustment while maintaining a structure that is easier to manufacture than a single high-power semiconductor generator.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple amplifier circuits and antennas are combined into a single microwave generator system. The channels can be operated simultaneously with different power levels and frequencies, providing continuous power adjustment capability while keeping the overall structure manageable and cost-effective.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If a magnetron is used to generate microwaves, then the structure is simple, but standing waves occur and heat distribution is uneven

Engineering Contradiction:
Improvestructure complexityVSAvoidheat distribution uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single microwave source is segmented into multiple channels with separate antennas positioned at different locations. This allows microwaves to be emitted from multiple points simultaneously, disrupting standing wave patterns and improving heat distribution uniformity while keeping each individual channel relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each channel can be configured with specific power levels and frequencies tailored to different regions of the heating chamber. This local optimization ensures more uniform heat distribution across the entire space while maintaining simple individual channel structures.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If semiconductor microwave generators are used, then frequency and power can be varied and heat distribution is improved, but manufacturing costs are too high for consumer devices

Engineering Contradiction:
Improvefrequency and power variation capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The high-power semiconductor generator is segmented into multiple channels with lower individual power requirements. This allows the use of more cost-effective semiconductor components while maintaining the overall power output and adaptability through coordinated operation of multiple channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the power and frequency of individual channels based on heating requirements. This dynamic control provides the versatility of semiconductor generators while keeping individual component specifications and costs manageable for consumer devices.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If multiple channels are used in the microwave generator, then power loss is reduced and heat distribution is improved, but the device complexity increases

Engineering Contradiction:
Improvepower lossVSAvoidnumber of channels
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Multiple channels are merged into a single integrated microwave generator housing with shared power supply and control systems. This approach reduces overall device complexity while maintaining the energy efficiency benefits of multiple channels through coordinated operation and shared infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces power loss, simplifies manufacturing, and improves heat distribution by allowing adjustable power and frequency settings, making the microwave generator more efficient and cost-effective for consumer devices.

Implementation Method 1

Each channel has its own amplifier circuit and antenna connected to it for generating microwaves

Methodology Applied
Scientific EffectElectromagnetic energy generation and amplification: Electromagnetic Induction

Implementation Method 2

a first antenna connected to it for generating microwaves

Methodology Applied
Scientific EffectElectromagnetic radiation: Microwave Radiation

Implementation Method 3

A microwave generator with multiple channels, each with its own amplifier circuit and antenna, allowing for adjustable power distribution and frequency operation, along with improved cooling and power measurement systems

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

improved cooling and power measurement systems to enhance energy efficiency and heat distribution

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 5

A microwave generator for a microwave oven... generate microwaves... in the cooking space or in the cavity of a microwave oven, standing waves can therefore occur

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentEP3035773B2Microwave generator and microwave oven
Publication Date: 2022.11.30 E G O ELEKTRO GERAETEBAU GMBH
  • EP3035773B2 patent drawingFigure 1
  • EP3035773B2 patent drawingFigure 2
  • EP3035773B2 patent drawingFigure 3

AI summary

The invention relates to a microwave generator in which the total maximum available microwave power is divided between at least two channels, preferably two identical channels. This allows for higher efficiency. The invention further relates to a microwave oven with such a microwave generator.